Ford Falcon. Manual — part 18
100-04-44
Noise, Vibration and Harshness
100-04-44
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
I5
RADIAL RUNOUT CHECK ON THE TIRE
Measure the radial runout of the wheel and tyre assembly. A typical
Yes
specification for total radial runout is 1.15mm (0.059inch).
Go to I8.
No
Go to I6.
Is the radial runout within specifications?
I6
RADIAL RUNOUT CHECK ON THE WHEEL
Measure the radial runout of the wheel. A typical specification for total
Yes
radial runout is 1.14mm (0.045 inch).
INSTALL a new tyre. TEST the system for
normal operation.
Is the radial runout within specifications?
No
Go to I7.
I7
CHECK THE HUB/BRAKE DISC OR DRUM PILOT
RUNOUT OR BOLT CIRCLE RUNOUT
Measure the pilot or bolt circle runout. A typical specification for radial
Yes
runout is:
INSTALL a new wheel. TEST the system for
normal operation.
pilot runout— less than 0.15 mm (0.006 inch)
bolt circle runout— less than 0.38 mm (0.015 inch)
No
REPAIR or INSTALL new components as
Is the radial runout within specifications?
necessary. REFER to 204-01 for the front
suspension or 204-02 for the rear suspension.
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100-04-45
Noise, Vibration and Harshness
100-04-45
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
I8
LATERAL RUNOUT CHECK ON THE TIRE
Measure the lateral runout of the wheel and tyre assembly. A typical
Yes
specification for total lateral runout is 2.5mm (0.098inch).
Wheel and tyres are OK. CONDUCT diagnosis
on other suspect systems.
No
Go to I9.
Is the lateral runout within specifications?
I9
LATERAL RUNOUT CHECK ON THE WHEEL
Measure the lateral runout of the wheel. A typical specification for
Yes
total radial runout is 1.2mm (0.047inch).
INSTALL a new tyre. TEST the system for
normal operation.
Is the lateral runout within specifications?
No
Go to I10.
I10
CHECK THE FLANGE FACE LATERAL RUNOUT
Measure the flange face lateral runout. A typical specification for
Yes
lateral runout is:
INSTALL a new wheel. TEST the system for
normal operation.
hub/brake disc— less than 0.13mm (0.005inch)
axle shaft— less than 0.25 mm (0.010 inch)
No
REPAIR or INSTALL new components as
Is the lateral runout within specifications?
necessary. REFER to Section 204-01 for the
front suspension or Section 204-02 for the rear
suspension.
PINPOINT TEST J : HIGH SPEED SHAKE OR SHIMMY
Test Step
Result / Action to Take
J1
CHECK FOR FRONT WHEEL BEARING ROUGHNESS
Chock the rear wheels.
Yes
INSPECT the wheel bearings. REPAIR as
Raise and support the front end of the vehicle so that the front wheel
necessary. TEST the system for normal
and tyre assemblies can spin. Refer to Section 100-02 .
operation.
Spin the front tyres by hand.
No
Do the wheel bearings feel rough?
Go to J2.
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100-04-46
Noise, Vibration and Harshness
100-04-46
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
J2
CHECK THE END PLAY OF THE FRONT WHEEL
BEARINGS
Check the end play of the front wheel bearings.
Yes
Go to J3.
Is the end play OK?
No
ADJUST or REPAIR as necessary. TEST the
system for normal operation.
J3
MEASURE THE LATERAL RUNOUT AND THE RADIAL
RUNOUT OF THE FRONT WHEELS ON THE VEHICLE
Measure the lateral runout and the radial runout of the front wheels on
Yes
the vehicle. Go to Pinpoint Test I.
Go to J4.
Are the measurements within specifications?
No
INSTALL new wheels as necessary and
BALANCE the assembly. TEST the system for
normal operation.
J4
MEASURE THE LATERAL RUNOUT OF THE FRONT
TIRES ON THE VEHICLE
Measure the lateral runout of the front tyres on the vehicle. Go to
Yes
Pinpoint Test I.
Go to J5.
Is the runout within specifications?
No
INSTALL new tyres as necessary and
BALANCE the assembly. TEST the system for
normal operation.
J5
MEASURE THE RADIAL RUNOUT OF THE FRONT
TIRES ON THE VEHICLE
Measure the radial runout of the front tyres on the vehicle. Go to
Yes
Pinpoint Test I.
BALANCE the front wheel and tyre assemblies.
If any tyre cannot be balanced, INSTALL a new
Is the runout within specifications?
tyre. TEST the system for normal operation.
No
Go to J6.
J6
MATCH MOUNT THE TIRE AND WHEEL ASSEMBLY
Mark the high runout location on the tyre and also on the wheel.
Yes
Break the assembly down and rotate the tyre 180 degrees (halfway
BALANCE the assembly. TEST the system for
around) on the wheel. Inflate the tyre and measure the radial runout.
normal operation.
Is the runout within specifications?
No
If the high spot is not within 101.6 mm (4 inches)
of the first high spot on the tyre, Go to J7.
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100-04-47
Noise, Vibration and Harshness
100-04-47
DIAGNOSIS AND TESTING (Continued)
Test Step
Result / Action to Take
J7
MEASURE THE WHEEL FLANGE RUNOUT
Dismount the tyre and mount the wheel on a wheel balancer.
Yes
Measure the runout on both wheel flanges. Go to Pinpoint Test I.
LOCATE and MARK the low spot on the wheel.
INSTALL the tyre, matching the high spot on the
Is the runout within specifications?
tyre with the low spot on the wheel. BALANCE
the assembly. TEST the system for normal
operation. If the condition persists, Go to J8.
No
INSTALL a new wheel. CHECK the runout on
the new wheel. If the new wheel is within limits,
LOCATE and MARK the low spot. INSTALL the
tyre, matching the high spot on the tyre with the
low spot on the wheel. BALANCE the assembly.
TEST the system for normal operation. If the
condition persists, Go to J8.
J8
CHECK FOR VIBRATION FROM THE FRONT OF THE
VEHICLE
Yes
WARNING:
If only one drive wheel is allowed to rotate, speed SUBSTITUTE known good wheel and tyre
must be limited to 55 km/h (34 mph) using the speedometer reading,
assemblies as necessary. TEST the system for
since actual wheel speed will be twice that indicated on the
normal operation.
speedometer. Exceeding a speed of 55 km/h (34 mph) or allowing the
No
drive wheel to hang unsupported can result in tyre disintegration or
For front wheel drive vehicles, check the
differential failure, which can cause serious personal injury and
driveline components. TEST the system for
extensive vehicle damage.
normal operation. For rear wheel drive vehicles,
Spin the front wheel and tyre assemblies with a wheel balancer while
Go to J9.
the vehicle is raised on a hoist. Feel for vibration in the front fender or
while seated in the vehicle.
Is the vibration present?
J9
CHECK FOR VIBRATION FROM THE REAR OF THE
VEHICLE
Yes
WARNING:
If only one drive wheel is allowed to rotate, speed Go to J10.
must be limited to 55 km/h (34 mph) using the speedometer reading,
No
since actual wheel speed will be twice that indicated on the
TEST the system for normal operation.
speedometer. Exceeding a speed of 55 km/h (34 mph) or allowing the
drive wheel to hang unsupported can result in tyre disintegration or
differential failure, which can cause serious personal injury and
extensive vehicle damage.
Chock the front wheels.
Raise and support the rear end of the vehicle so that the rear wheel
and tyre assemblies can spin. Refer to Section 100-02 .
Engage the drivetrain and carefully accelerate the drive wheels while
checking for vibration.
Is the vibration present?
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