Ford Falcon. Manual — part 190
303-05-3 Accessory
Drive 303-05-3
DESCRIPTION AND OPERATION
Accessory Drive
8 Cylinder
6 cylinder with air conditioning
Item
Description
1
Alternator pulley
Item
Description
2
Pulley
1
Power steering pump pulley
3
Power steering pump pulley
2
Belt idler pulley
4
Crankshaft damper
3
Belt tensioner
5
A/C Compressor pulley
4
A/C compressor pulley
6
Belt tensioner
5
Crankshaft damper
7
Belt idler pulley
6
Alternator pulley
Belt Tensioner - I6 & V8
7
Water pump pulley
6 cylinder without air conditioning
Item
Description
Item
Description
1
Worn belt mark
1
Power steering pump pulley
2
3/8" Square drive. Use to rotate Auto
2
Belt idler pulley
Tensioner Body
3
Belt tensioner
3
New belt mark
4
A/C idler pulley
4
Belt wear reference mark
5
Crankshaft
Automatic belt tensioners are spring loaded devices
which set and maintain the drive belt tension. The
6
Alternator pulley
drive belt does not require tension adjustment for the
7
Water pump pulley
life of the belt. Automatic tensioners have belt wear
indicator marks. If the indicator mark is not between
the indicator lines, the belt is worn or an incorrect belt
has been installed. Replace belt as outlined.
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303-05-4 Accessory
Drive 303-05-4
DESCRIPTION AND OPERATION (Continued)
Water Pump
A centrifugal-type water pump is mounted on the front
of the cylinder block.
A vane-type impeller supplies coolant through
centrifugal action to the water pump outlet port.
If the pump is found to be faulty remove and discard
as it is of a sealed unit type which cannot be repaired.
Refer to Engine Cooling in Section 303-03.
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303-05-5 Accessory
Drive 303-05-5
DIAGNOSIS AND TESTING
3. Install a new drive belt if any of the following
Accessory Drive
conditions exist: rib chunk-out, sever glazing,
frayed cords, belt back delamination or other
Inspection and Verification
concerns.
1. Verify the customer’s concern by operating the
NOTE: Minor cracks in the V-grooved portion of
engine to duplicate the condition.
the drive belt are considered normal and
2. Inspect to determine if any of the following
acceptable. If the drive belt has chunks missing
mechanical concerns apply:
from the ribs, a new drive belt should be installed.
Visual Inspection Chart
4. If the concern is not visually evident, verify the
Mechanical
symptom and refer to the Symptom Chart.
Drive belt cracking/chunking
Drive belt contamination
Drive belt length incorrect
Drive belt noise or squeal
Pulley misalignment or excessive pulley run-out
Symptom Chart
Condition
Source
Action
Drive belt cracking
Drive belt
System OK
INSTALL a new drive belt. REFER to
Drive belt chunking
Drive belt
’Accessory Drive Belt’ in this section
DETERMINE where the noise is
Drive belt noise or squeal
Pulleys
coming from. CHECK pulley alignment,
freedom of rotation or damage.
REPAIR or INSTALL as necessary.
CHECK belt for contamination. If belt
Lubrication or other contamination
is damaged, INSTALL a new belt.
Drive belt
CHECK correct belt is fitted
INSPECT belt for parallel cracking
Drive belt does not hold tension
Drive belt cracked or damaged
through to backing. INSTALL new
drive belt as necessary.
CHECK belt tensioner for damage and
Tensioner worn or damaged
correct operation. INSTALL a new belt
tensioner if required.
Belt Tensioner
NOTE: The only mechanical check that needs to be
made is a check for tensioner stick, grab or bind.
1. Remove the belt in the area of the tensioner.
2. Rotate the tensioner from its relaxed position
through its full stroke and back to the relaxed
position to make sure there is no stick, grab or
bind and to make sure there is tension on the belt
tensioner spring.
3. If the tensioner does not meet the above criteria,
install a new tensioner. See ’Accessory Drive Belt
Tensioner’ in this section.
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303-05-6 Accessory
Drive 303-05-6
REMOVAL AND INSTALLATION
Accessory Drive Belt
Removal and Installation
1. Rotate the tensioner arm clockwise using a 3/8"
square drive and remove the drive belt.
2. To install, reverse the removal procedure.
Accessory Drive Belt Tensioner
Removal and Installation
1. Remove the accessory drive belt. Refer above.
2. Remove tensioner bolt and the drive belt
tensioner.
3. To install, reverse the removal procedure,
ensuring the pin locates correctly.
Accessory Drive Belt Idler Pulley
Removal and Installation
1. Remove the accessory drive belt. Refer above.
2. Remove idler bolt and the idler pulley assembly.
3. To install, reverse the removal procedure.
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