Ford Falcon. Manual — part 213
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Powertrain Control Management
303-14-66
DESCRIPTION AND OPERATION (Continued)
range of some analogue sensors. The check tests for VSS Test
short or open circuit sensors and performs a range
The Vehicle Speed Sensor Test checks the Vehicle
test on each sensor to ensure it is within the expected Speed Sensor (VSS) signal and circuit.
operating range.
DTC P0500 is reported if the VSS sensor or its circuit
Range checks are only performed where the sensor
has malfunctioned.
or circuit passes the limit test.
Automatic Transmission Tests
The following sensor signal limits are checked during
the Analogue/Digital Limit Check and associated
The Auto Transmission Tests check the operation and
Diagnostic Trouble Codes (DTC) are reported if items circuit continuity of the Transmission Range Sensor
tested are not within specification. Note that the
(TRS-A1) <TRS>, (SS1-4, VPS, LUS and PCS).
VPWR test is designed to check continuity of the
DTC P0706 is reported if the TR signal is either out of
PCMs internal power circuit (IVPWR). VPWR does
range or demonstrates a performance problem. DTC
not test battery voltage.
P0753 is reported if SS1 or its circuit have failed.
Temperature and Manifold Absolute Pressure
DTC P0758 is reported if SS2 or its circuit have failed.
(T-MAP)
DTC P0763 is reported if SS3 or its circuit have failed.
Throttle Position Sensor (TP) <TPS>
DTC P0768 is reported if SS4 or its circuit have failed.
Air Conditioner Refrigerant Discharge
DTC P0748 is reported if Variable Pressure Solenoid
Temperature (ACRT)
5 (VPS) or its circuit have failed.
Transmission Fluid Temperature Sensor (TFT)
DTC P0778 is reported if Power Control Solenoid 6
<TOT>
(PCS) or its circuit have malfunction.
Transmission Range Sensor (TR) <TRS>
DTC P0743 is reported if the Lock Up Solenoid 7
Knock Sensor (KS)
(LUS) or its circuit have failed.
Vehicle Power (VPWR)
Solenoids Electrical Fault Logic
Air Conditioning System Tests
When a transmission solenoid electrical fault is
detected, the fault is latched:- remains set until next
Air Conditioning Compressor Integrity Failure
key-on event.
The Air Conditioning Compressor Integrity Failure test
Intermittent faults that do not trigger the latch
checks the status of the air conditioning compressor
mechanism are not reported.
clutch and reports a fault if the clutch does not
engage, the clutch slips or the compressor output is
Output Circuit Check
insufficient.
The Output Circuit Check tests some outputs for a
DTC P1463 is reported if there is insufficient pressure short or open circuit.
change in the air conditioning pressure sensor.
The following sensor signal limits are checked during
Air Conditioning Low Refrigerant Charge
the Output Circuit Check and associated Diagnostic
Trouble Codes (DTC) are reported if items tested are
The Air Conditioning Low Refrigerant Charge test
not within specification.
checks the air conditioning charge and reports a fault
where the charge is below the specific limit, or if there
Electro Drive Fan 1 (EDF1)
is an A/C system blockage.
Electro Drive Fan 2 (EDF2)
DTC P0534 is reported if there is an air conditioning
Fuel Pump (FP)
refrigerant charge loss or blockage.
Air Conditioning Request (ACR)
Evaporative Canister Purge Solenoid (EVAP)
COP Test
<CANP>
The COP Test checks the test checks the continuity of
Variable Cam Timing (VCT),
the ignition coil circuits and verifies if a coil has fired
since the test was last performed.
Intake Manifold Runner Control (IMRC) <BBM>
Fuel Injectors 1-8 (INJ1-8)
CMP Test
Each time the engine is re-started from cold the
The CMP Test checks the Camshaft Position Sensor
warm-up counter is incremented by one. If the fault
(Cylinder Identification) (CMP) <CID> signal and
causing fault the code is not present after 80 warm-up
circuit.
cycles, the code is erased from memory.
DTC P0340 is reported if the CMP sensor or its circuit
Fault Filter Calibration
have malfunctioned.
Each continuous fault code has a fault filter to avoid
DTC P0320 is reported if duration between CMP
setting a DTC for transient (seen only for a split
signal is greater than a specified value.
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Powertrain Control Management
303-14-67
DESCRIPTION AND OPERATION (Continued)
second) error conditions. When a particular fault
All other on-demand tests are done with key on
occurs during operation the corresponding fault filter
engine running, and the vehicle stationary.
increments a background counter by one. For each
Key On Engine Off (KOEO) and Key On Engine
key-on event the code is not present, the counter is
Running (KOER) tests can only be run once during
reduced by one. If the counter reaches a specified
each key on event. The ignition key must be moved to
limit, then a DTC is logged. Continuous DTCs stay in
the OFF position before the tests can be re-initiated.
memory until cleared by Servicing Warm-up Counters
or manually using the (WDS) tester, or by resetting
Key On Engine Off (KOEO) test
the Keep Alive Memory (KAM).
NOTE: On manual transmission vehicles, the clutch
On-Demand Testing
pedal must be depressed during the whole test.
On-demand testing is initiated to diagnose faults or
The Key On Engine Off (KOEO) on-demand self-test
check operating conditions. On-demand Testing can
is a functional test of the powertrain control system.
only commence 4 seconds after the ignition key is
The test checks various sensors and circuits with the
moved to the ON position. Continuous testing does
ignition key in the ON position and the engine off:-not
not occur whenever on-demand tests are being
running. For a fault to be detected during this test the
performed.
fault must be present at the time the test is initiated or
running. Once a fault is detected a Diagnostic Trouble
When the Powertrain Control Module (PCM) detects a
Code (DTC)will be logged in the Powertrain Control
fault or malfunction a Diagnostic Trouble Code (DTC)
Modules (PCM)memory and output to the Diagnostic
is reported and stored in the PCMs Keep Alive
Link Connector (DLC) for retrieval by a Worldwide
Memory (KAM) memory. KAM has its own power
Diagnostic System (WDS) tester to the diagnostic
supply that retains the codes even after the ignition is
tool.
switched OFF. DTCs can be retrieved by the
Worldwide Diagnostic System (WDS) testing tool.
KOEO test is performed only once for each key on
event. The ignition must be switched to the ON
On-demand DTCs can be retrieved or cleared at any
position for at least 4 seconds; do not move the
time using the WDS, independently of continuous
ignition switch to the START position. When the
DTCs.
conditions for KOEO test initiation are met, and the
If an on-demand test is requested and conditions are
test has not already been performed during the
not correct for the test to run, a “conditions not
current key on session, the PCM performs the
correct” message is displayed on the WDS.
following tests:
On-demand test fault codes are only returned to the
PCM Processor and ROM/RAM Test
WDS tester if the test completes normally.
Analogue/Digital Limit and Range Check
On-demand tests exit the checking procedure under
the following conditions:
Vehicle State Check
The test completes normally or runs to completion
Electronic Immobilisation Check
without interruption unless:
Output Circuit Check
The test is aborted by the operator; “Cancel”
Engine Cooling Fans Check
command is issued from the WDS
PCM Processor and ROM/RAM test
The WDS test equipment is unplugged from the
vehicle before the test procedure is complete
PCM Processor and ROM/RAM Test checks the PCM
Central Processing Unit (CPU), Random Access
Operational or vehicle conditions change so that
Memory (RAM), Keep Alive [Memory] Power
conditions needed to continue the test are no
(KAPWR) and Read Only Memory (ROM) checksum.
longer met.
If any item fails the test, a Diagnostic Trouble Code
The time taken to run the test exceeds a pre-set
(DTC) is logged in memory and displayed on the
limit for the test.
Worldwide Diagnostic System (WDS) tester.
There are seven on-demand test modes. Each is
DTC P0603 is reported if the KAPWR has been reset
described in further detail in the following sections.
since the last key on event
Key On Engine Off (KOEO)
DTC P0605 is reported if the ROM checksum test fails
Key On Engine Running (KOER)
DTC P0606 is reported if either the CPU or RAM
Throttle Test
check fails
Ignition Timing Test
Analogue/Digital Check
Cylinder Contribution Test
The Analogue/Digital Limit Check tests the limits and
Output Test Mode (OTM)
range of some analogue sensors. The check tests for
LPG System Test, I6 engines, where fitted
short or open circuit sensors and performs a range
The KOEO and OTM tests are done with key on,
test on each sensor to ensure it is within the expected
engine off.
operating range. Range checks are only performed
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Powertrain Control Management
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DESCRIPTION AND OPERATION (Continued)
where the sensor or circuit passes the limit test. The
1. Turning the steering wheel to open the Power
following sensor signal limits are checked during the
Steering Pressure Switch (PSP) <PSPS>.
Analogue/Digital Limit Check and associated
2. Depressing the brake pedal.
Diagnostic Trouble Codes (DTC) are reported if items
Once a fault is detected a Diagnostic Trouble Code
tested are not within specification.
(DTC) will be logged in the Powertrain Control
Temperature and Manifold Absolute Pressure
Modules (PCM) memory and outputs it to the
(T-MAP)
Diagnostic Link Connector (DLC) for retrieval by a
Throttle Position Sensor (TP) <TPS>
Worldwide Diagnostic System (WDS) tester to the
diagnostic tool.
Air Conditioner Pressure Transducer (ACPT)
(ACRT)
KOER test is performed only once for each key on
event. The ignition must be switched to the ON
Transmission Fluid Temperature Sensor (TFT)
position for at least 4 seconds before a new test can
<TOT>
be initiated. The test is initiated by the WDS when the
Transmission Range Sensor (TR) <TRS>
vehicle stationary, engine running, transmission in
Vehicle Power (VPWR)
either Park or Neutral, as appropriate; and test has
not already been performed during the current key on
Vehicle State Check
session:
The Vehicle State Check tests that the Power
Initialisation
Steering Pressure (PSP)switch is not active, that no
Analogue/Digital Limit Check
Air Conditioner Demand (ACD) is present during
High/Low Idle Speed Test
KOEO, I6 engines, and for the Transmission Range
Sensor (TR) <PRNDL> (automatic transmission only)
Fuel Ramp Lean/Rich Test
is in either Park or Neutral.
Spark Advance Test
DTC P1650 is reported the PSP is active
PSPS Operated Check I6 engines
DTC P1705 is reported if the TR is in any position
Initialisation
other than Park or Neutral
The Initialisation phase prepares the vehicle for
Output Circuit Check
KOER test by switching off Evaporative Canister
The Output Circuit Check tests some outputs for a
Purge Solenoid (EVAP) <CANP>, switching off any
short or open circuit. The outputs are turned off before Air Conditioner Demand (ACD)Spark advance
the check; each output is then switched on in turn for
feedback is normally enabled during KOER testing,
50 milliseconds during the test.
except during the Spark Advance, Ignition Timing and
Cylinder Contribution tests. During these tests spark
The following sensor signal limits are checked during
advance feedback is disabled and the timing is fixed.
the Output Circuit Check and associated Diagnostic
Trouble Codes (DTC) are reported if items tested are
Analogue/Digital Limit Check
not within specification.
The Analogue/Digital Limit Check tests the limits and
Electro Drive Fan 1 (EDF1)
range of some analogue sensors that are not covered
Electro Drive Fan 2 (EDF2)
by Key On Engine Off test. The check tests for short
Fuel Pump (FP)
or open circuit sensors and performs a range test on
each sensor to ensure it is within the expected range
Air Conditioning Request (ACR)
under actual engine operating conditions. Range
Evaporative Canister Purge Solenoid (EVAP)
checks are only performed where the sensor or circuit
<CANP>
passes the limit test.
Variable Cam Timing (VCT)
The following sensor signal limits are checked during
Intake Manifold Runner Control (IMRC) <BBM>.
the Analogue/Digital Limit Check and associated
Diagnostic Trouble Codes (DTC) are reported if items
Key On Engine Running (KOER) test
tested are not within specification.
The Key On Engine Running (KOER) on-demand
The Cylinder Head temperature Sensor (CHT)
self-test is a functional test performed with the engine
Temperature and Manifold Absolute Pressure
operating in normal conditions and temperatures. The
(T-MAP)
test checks various sensors and circuits with the
ignition key in the ON position and the engine
Throttle Position Sensor (TP) <TPS>
on:-running. For a fault to be detected during this test
High/Low Idle Speed Test
the fault must be present at the time the test is
initiated or running. This test calls for some operator
The High/Low Idle Speed Test checks that the
intervention to test additional sensor information. This Electronic Throttle Control (ETC) can properly control
includes
the idle speed. The test increases then decreases the
idle speed and measures the change in engine speed.
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Powertrain Control Management
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DESCRIPTION AND OPERATION (Continued)
DTC P0507 is reported if the idle speed is higher than table.
the expected low idle speed
Output Test Mode States
DTC P0506 is reported if the idle speed is lower than
the expected high idle speed
State Description
All On The following outputs are switched on (engine
Fuel Ramp Lean/Rich Test
cooling fans off): Air Conditioning Clutch Relay (ACR),
The Fuel Ramp Lean/Rich Test varies the Fuel
evaporative Emission Canister Purge (EVAP), Starter
Injector Pulse Width and measures the Heated
Relay (START), Fuel Pump (FP) relay, Intake
Exhaust Gas Oxygen Sensors (HEGO) signal to
Manifold Charge Control (IMCC) and Variable Cam
detect if the Powertrain Control Module (PCM) can
Timing (VCT)* All Off The outputs listed above, and
successfully control the air fuel ratio between lean and engine cooling fans, are switched off.
rich.
Fans Low The engine cooling fans (EDF1-2) are
If DTC P0131 or P0151, V8 engine, HEGO sensor
switched on at low speed; all other outputs above
short circuit is already set, the Fuel Ramp Lean/Rich
switched off. Fans High The engine cooling fans
Test will not be performed.
(EDF1-2) are switched on at high speed; all other
outputs above switched off.
I6 Engines
DTC P0172 is reported if the air fuel ratio is too rich
LPG System Test
during the lean phase of the test
The LPG System Test checks the operation of the
DTC P0171 is reported if the air fuel ratio is too lean
complete LPG fuel control system on vehicles with
during the rich phase of the test
Ford Factory Fitted LPG systems.
The PCM uses the Heated Exhaust Gas Oxygen
V8 Engines
Sensor (HEGO) signal to detect that a change in the
DTC P0172 is reported if the air fuel ratio is too rich
air fuel ratio occurs when the LPG stepper motor is
on cylinder bank 1 during the lean phase of the test
actuated. The LPG stepper motor is ramped lean and
then rich to force a change in the HEGO output. The
DTC P0175 is reported if the air fuel ratio is too rich
test will fail if the system fails to switch either lean or
on cylinder bank 2 during the lean phase of the test
rich within a set time or if the RPM drops below its
DTC P0171 is reported if the air fuel ratio is too lean
predefined limits. A failure in this test can be caused
on cylinder bank 1 during the rich phase of the test
by faulty stepper motor, wiring, PCM, HEGO sensor
DTC P0174 is reported if the air fuel ratio is too lean
or LPG converter.
on cylinder bank 2 during the rich phase of the test
Code P1159 is reports a fuel stepper motor
Power Steering Pressure Switch Operated
malfunction if the air fuel ratio cannot be changed by
the PCM during the test.
Check
A requirement of KOER test is that the test operator
Ignition Test
moves the steering wheel to either left or right hand
The Ignition Test sets the ignition spark advance to a
extreme lock to operate the Power Steering Pressure
fixed value so that ignition timing can be manually
Switch (PSP) <PSPS>.
checked using a timing light. Fixed timing mode stays
The PCM checks that the power steering pressure
in effect for 2 minutes or less if cancelled from the
switch changes state during the KOER test.
WDS. Fixed timing can be performed more than once
during the same Key On Engine Running (KOER) test
DTC P1651 is reported if the PSP does not change
session.
state during the test.
No fault codes are reported from the ignition test.
Output Test Mode
The Output Test Mode (OTM), No. 84, allows some
Parameter Identification
Powertrain Control Module (PCM) outputs to be
A Parameter Identification (PID) represents an internal
switched on and off manually using the Worldwide
Powertrain Control Module (PCM) parameter. PIDs
Diagnostic System (WDS) tester. Either an audible
accessed using the Worldwide Diagnostic System
sound or visually verification of a device can confirm
(WDS) tester are displayed as parameter names with
its operation. The OTM may be performed more than
operating values of analogue and digital
once during a KOEO event. TM can only be entered
inputs/outputs, calculated values and system status
with the key in the ON position and the engine off:-not
information.
running. There are no fault codes reported following
The WDS PID data monitor and record data function
this test. The test will time out and abort if the test
can display values and data dynamically during
time in any one state exceeds a specified limit.
normal running and can also record the data for
Once OTM has been entered, there are 4 states that
detailed diagnosis.
can be manually selected, as shown in the following
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