Ford Falcon. Manual — part 2

100-00-5 General

Information 100-00-5

DESCRIPTION AND OPERATION (Continued)

Air Bags - Do Nots

Solvent-based Adhesives/Sealers - See

Solvents

do not store highly flammable material together

with modules or gas generators.

Follow manufacturers instructions.

do not store gas generators at temperatures

Water-based Adhesives/Sealers

exceeding 80

°C.

do not store modules upside down.

Those based on polymer emulsions and rubber

latexes may contain small amounts of volatile toxic

do not attempt to open a gas generator housing.

and harmful chemicals. Skin and eye contact should

do not expose gas generators to open flame or

be avoided and adequate ventilation provided during

sources of heat.

use.

do not place anything on top of a module cover.

Hot Melt Adhesives

do not use damaged modules.

In the solid state, they are safe. In the molten state

do not touch a fired module or gas generator for

they may cause burns and health hazards may arise

at least 10 minutes.

from the inhalation of toxic fumes.

do not use any electrical probes on the wiring

Use appropriate protective clothing and a

circuit.

thermostatically controlled heater with a thermal

Air Conditioning Refrigerant

cut-out and adequate extraction.

See also Chlorofluorocarbon, Chemical Materials

Resin-based Adhesives/Sealers, for example

Highly flammable, combustible – observe No Smoking

Epoxide and Formaldehyde Resin-based

policy.

Mixing should be carried out in well ventilated areas,

Skin contact may result in frostbite.

as harmful or toxic volatile chemicals may be

Instructions given by the manufacturer must be

released.

followed. Avoid naked lights, wear suitable protective

Skin contact with uncured resins and hardeners can

gloves and goggles.

result in irritation, dermatitis, and absorption of toxic or

If refrigerant comes into contact with the skin or eyes, harmful chemicals through the skin. Splashes can

rinse the affected areas with water immediately. Eyes damage the eyes.

should also be rinsed with an appropriate irrigation

Provide adequate ventilation and avoid skin and eye

solution and should not be rubbed. SEEK MEDICAL

contact.

ASSISTANCE IF NECESSARY.

Anaerobic, Cyanoacrylate (super-glues) and

Air Conditioning Refrigerant - Do Nots

other Acrylic Adhesives

do not expose refrigerant bottles to sunlight or

Many are irritant, sensitizing or harmful to the skin and

heat.

respiratory tract. Some are eye irritants.

do not stand refrigerant bottles upright; when

Skin and eye contact should be avoided and the

filling, hold them with the valve downwards.

manufacturers instructions followed.

do not expose refrigerant bottles to frost.

Cyanoacrylate adhesives (super-glues) MUST NOT

do not drop refrigerant bottles.

contact the skin or eyes. If skin or eye tissue is

bonded, cover with a clean moist pad and SEEK

do not vent refrigerant to atmosphere under any

IMMEDIATE MEDICAL ATTENTION. Do not attempt

circumstance.

to pull tissue apart. Use in well ventilated areas as

do not mix refrigerants, for example R12 (Freon)

vapours can cause irritation to the nose and eyes.

and R134a.

For two-pack systems see Resin-based and

Adhesives and Sealers

Isocyanate Adhesives/Sealers.

See also Fire, Chemical Materials

Isocyanate (Polyurethane) Adhesives/Sealers

Highly flammable, flammable, combustible – observe

See also Resin-based Adhesives

No Smoking policy.

Individuals suffering from asthma or respiratory

Generally should be stored in No Smoking areas.

allergies should not work with or near these materials

Cleanliness and tidiness in use should be observed,

as sensitivity reactions can occur.

for example disposable paper covering benches;

Over exposure is irritating to the eyes and respiratory

should be dispensed from applicators where possible;

system. Excessive concentrations may produce

containers, including secondary containers, should be

effects on the nervous system including drowsiness.

labelled appropriately.

In extreme cases, loss of consciousness may result.

Long term exposure to vapour concentrations may

result in adverse health effects.

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100-00-6 General

Information 100-00-6

DESCRIPTION AND OPERATION (Continued)

Prolonged contact with the skin may have a defatting

Brakes Fluids (Polyalkylene Glycols)

effect which may lead to skin irritation and in some

See also Fire.

cases, dermatitis.

Splashes to the skin and eyes are extremely irritating.

Splashes entering the eye will cause discomfort and

Avoid skin and eye contact as far as possible.

possible damage.

Inhalation vapour hazards do not arise at ambient

Any spraying should preferably be carried out in

temperatures because of the very low vapour

exhaust ventilated booths, removing vapours and

pressure.

spray droplets from the breathing zone.

Brazing

Wear appropriate gloves, eye and respiratory

protection.

See Welding.

Antifreeze

Chemical Materials

See also Fire, Solvents.

See also Legal Aspects.

For example isopropanol, ethylene glycol, methanol.

Chemical materials such as solvents, sealers,

Highly flammable, flammable, combustible.

adhesives, paints, resin foams, battery acids,

antifreeze, brake fluids, fuels, oils and grease should

Used in vehicle coolant systems, brake air pressure

always be used with caution and stored and handled

systems, screenwash solutions.

with care. They may be toxic, harmful, corrosive,

Vapours may be given off from coolant antifreeze

irritant or highly flammable and give rise to hazardous

(glycol) when heated. Avoid breathing these vapours.

fumes and dusts.

Antifreeze may be absorbed through the skin in toxic

The effects of excessive exposure to chemicals may

or harmful quantities. Antifreeze, if swallowed, can be

be immediate or delayed; briefly experienced or

fatal and MEDICAL ATTENTION SHOULD BE

permanent; cumulative; superficial; life threatening; or

SOUGHT IMMEDIATELY.

may reduce life expectancy.

These products must not be used in any cooling or

industrial water system which is connected or linked

Chemical Materials - Do’s

to general, food preparation or drinking water

Do carefully read and observe hazard and

supplies.

precaution warnings given on material containers

(labels) and in any accompanying leaflets, posters

Asbestos

or other instructions. Material health and safety

See also Warning Symbols on Vehicles at the end of

data sheets can be obtained from manufacturers.

this subsection.

Do remove chemical materials from the skin and

Breathing asbestos dust may cause lung damage or,

clothing as soon as practicable after soiling.

in some cases, cancer.

Change heavily soiled clothing and have it

Used in brake and clutch linings, transmission brake

cleaned.

bands and gaskets. Ford original production and

Do organise work practices and protective

genuine replacement items for this model are

clothing to avoid soiling of the skin and eyes;

asbestos free.

breathing vapours, aerosols, dusts or fumes;

The use of drum cleaning units, vacuum cleaning or

inadequate container labelling; fire and explosion

damp wiping is preferred.

hazards.

Asbestos dust waste should be dampened, placed in

Do wash before job breaks, before eating,

a sealed container and marked for safe disposal. If

smoking, drinking or using toilet facilities when

any cutting or drilling is attempted on materials

handling chemical materials.

containing asbestos the item should be dampened

Do keep work areas clean, uncluttered and free of

and only hand tools or low speed power tools used.

spills.
Do store chemical materials according to national

Battery Acids

and local regulations.

See also Acids and Alkalis.

Do keep chemical materials out of the reach of

Gases released during charging are explosive. Never

children.

use naked flames or allow sparks near charging or

Chemical Materials - Do Nots

recently charged batteries.
Make sure there is adequate ventilation.

Do not mix chemical materials except under the

manufacturers instructions; some chemicals can

Brake and Clutch Linings and Pads

form other toxic or harmful chemicals, give off

toxic or harmful fumes or become explosive when

See Asbestos.

mixed together.
Do not spray chemical materials, particularly

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100-00-7 General

Information 100-00-7

DESCRIPTION AND OPERATION (Continued)

those based on solvents, in confined spaces, for

Cutting

example when people are inside a vehicle.

See Welding.

Do not apply heat or flame to chemical materials

except under the manufacturers instructions.

Dewaxing

Some are highly flammable and some may

See Solvents and Fuels (Kerosene).

release toxic or harmful fumes.
Do not leave containers open. Fumes given off

Dusts

can build up to toxic, harmful or explosive

Powder, dusts or clouds may be irritant, harmful or

concentrations. Some fumes are heavier than air

toxic. Avoid breathing dusts from powdery chemical

and will accumulate in confined areas such as

materials or those arising from dry abrasion

pits.

operations. Wear respiratory protection if ventilation is

Do not transfer chemical materials to unlabelled

inadequate.

containers.

Fine dusts of combustible material can present an

Do not clean hands or clothing with chemicals.

explosion hazard. Avoid explosive limits and sources

Chemicals, particularly solvents and fuels, will dry of ignition.

skin and may cause irritation leading to dermatitis

or be absorbed through the skin in toxic or

Electric Shock

harmful quantities.

Electric shock can result from the use of faulty

Do not use emptied containers for other materials electrical equipment or from the misuse of equipment

except when they have been cleaned under

in good condition.

supervised conditions.

Make sure that electrical equipment is maintained in

Do not sniff or smell chemical materials. Brief

good condition and frequently tested. Faulty

exposure to high concentrations of fumes can be

equipment should be labelled and preferably removed

toxic or harmful.

from the work station.

Chlorofluorocarbons (CFC)

Make sure that flexes, cables, plugs and sockets are

not frayed, kinked, cut, cracked or otherwise

There is concern in the scientific community that

damaged.

CFCs and Halons are depleting the upper ozone layer

Make sure that electrical equipment and flexes do not

which filters out harmful ultraviolet radiation.

come into contact with water.

Decreased filtration of ultraviolet radiation may result

in increases in skin cancer, cataracts and immune

Make sure that electrical equipment is protected by

system suppression in humans, as well as decreased the correct rated fuse.

productivity of crops and aquatic systems.

Never misuse electrical equipment and never use

CFCs are used primarily as refrigerants in vehicle air

equipment which is in any way faulty. The results

conditioning systems and as aerosol propellants.

could be fatal.

Halons are used as fire extinguishants.

Make sure that the cables of mobile electrical

Ford supports worldwide elimination of CFC usage

equipment cannot get trapped and damaged, such as

and it is recommended that Company subsidiaries

in a vehicle hoist.

and affiliates should phase out CFC usage as soon as Make sure that the designated electrical workers are

acceptable substitutes are commercially available.

trained in basic First Aid.
In cases of electrocution:

Clutch Fluids

switch off the power supply before approaching

See Brake fluids.

the victim.

Clutch Linings and Pads

if this is not possible push or drag the victim from

the source of electricity using dry non-conductive

See Asbestos.

material.

Corrosion Protection Materials

commence resuscitation if trained to do so.
SUMMON MEDICAL ASSISTANCE.

See also Solvents, Fire.
Highly flammable, flammable – observe No Smoking

Engine Oils

policy.

See Lubricants and Grease.

These materials are varied and the manufacturers

instructions should be followed. They may contain

Exhaust Fumes

solvents, resins or petroleum products. Skin and eye

These contain asphyxiating, harmful and toxic

contact should be avoided. They should only be

chemicals and particles such as carbon oxides,

sprayed in conditions of adequate ventilation and not

nitrogen oxides, aldehydes, lead and aromatic

in confined spaces.

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100-00-8 General

Information 100-00-8

DESCRIPTION AND OPERATION (Continued)

hydrocarbons. Engines should be run only under

Foams - Polyurethane

conditions of adequate exhaust extraction or general

See also Fire.

ventilation and not in confined spaces.

Used in sound and noise insulation. Cured foams

Gasolene (petrol) engine

used in seat and trim cushioning.

There may not be adequate warning of odour or of

Follow manufacturers instructions.

irritation before toxic or harmful effects arise. These

Unreacted components are irritating and may be

may be immediate or delayed.

harmful to the skin and eyes. Wear gloves and

goggles.

Diesel engine

Individuals with chronic respiratory diseases, asthma,

Soot, discomfort and irritation usually give adequate

bronchial medical problems, or histories of allergic

warning of hazardous fume concentrations.

diseases should not work in or near uncured

materials.

Fibre Insulation

The components, vapours or spray mists can cause

See also Dusts.

direct irritation, sensitivity reactions and may be toxic

Used in noise and sound insulation.

or harmful.

The fibrous nature of surfaces and cut edges can

Vapours and spray mists must not be inhaled. These

cause skin irritation. This is usually a physical and not materials must be applied with adequate ventilation

a chemical effect.

and respiratory protection. Do not remove the

respirator immediately after spraying, wait until the

Precautions should be taken to avoid excessive skin

vapour/mists have cleared.

contact through careful organization of work practices

and the use of gloves.

Burning of the uncured components and the cured

foams can generate toxic and harmful fumes.

Fire

Smoking, naked flames or the use of electrical

equipment during foaming operations and until

See also Welding, Foams, Legal Aspects.

vapours/mists have cleared should not be allowed.

Many of the materials found on or associated with the

Any heat cutting of cured foams or partially cured

repair of vehicles are highly flammable. Some give off

foams should be conducted with extraction ventilation.

toxic or harmful fumes if burnt.

See also the vehicle Body Repair Manual.

Observe strict fire safety when storing and handling

flammable materials or solvents, particularly near

Freon

electrical equipment or welding processes.

See Air Conditioning Refrigerant.

Make sure, before using electrical or welding

equipment, that there is no fire hazard present.

Fuels

Have a suitable fire extinguisher available when using See also, Fire, Legal Aspects, Chemicals and

welding or heating equipment.

Solvents.
Avoid skin contact with fuel where possible. Should

First Aid

contact occur, wash the affected skin with soap and

Apart from meeting any legal requirements it is

water.

desirable for someone in the workshop to be trained

in First Aid procedures.

Gasoline (Petrol)

Splashes in the eye should be flushed carefully with

Highly flammable - observe No Smoking policy.

clean water for at least ten minutes.

Swallowing can result in mouth and throat irritation

Soiled skin should be washed with soap and water.

and absorption from the stomach can result in

In case of cold burns, from alternative fuels, place

drowsiness and unconsciousness. Small amounts can

affected area in cool to cold water.

be fatal to children. Aspiration of liquid into the lungs,

through vomiting, is a very serious hazard.

Individuals affected by inhalation of gases and fumes

should be removed to fresh air immediately. If effects

Gasolene dries the skin and can cause irritation and

persist, consult a doctor.

dermatitis on prolonged or repeated contact. Liquid in

the eye causes severe smarting.

If liquids are swallowed inadvertently, consult a doctor

giving him the information on the container or label.

Motor gasolene may contain appreciable quantities of

Do not induce vomiting unless this action is indicated

benzene, which is toxic upon inhalation, and the

on the label.

concentration of gasolene vapours must be kept very

low. High concentrations will cause eye, nose and

Fluoroelastomer

throat irritation, nausea, headache, depression and

symptoms of drunkenness. Very high concentrations

See Viton.

will result in rapid loss of consciousness.

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