Ford Falcon. Manual — part 233
307-01-35 Automatic
Transmission 307-01-35
DESCRIPTION AND OPERATION (Continued)
4-3 Sequence Valve
2-3 Shift Valve
This valve switches during 3-4 and 4-3 gearshifts
3-4 Shift Valve
although it performs no function during the 3-4 shift.
It’s sole purpose during the 4-3 shift is to delay the
This valve is used for 3-4 and 4-3 shifts. Switching of
connection of the clutch apply feed circuit (CAF) to the
this valve is done directly by solenoid 1 which is
B1R circuit until the B1R circuit has been fully
located at the end of the valve. The function of the
pressurised by using the 3rd circuit. It prevents
valve during a 3-4 shift is as follows:
objectionable engine flare at the completion of the 4-3
3-4 Shift Valve
gearshift.
B1R Exhaust Valve
exhausts the front band release circuit (B1R)
thereby allowing the application of the band.
connects the inner apply area of the front servo
This valve is located in the case directly adjacent to
(B1AI) to the band apply feed circuit (BAF) thus
the front servo. Its function is to allow the servo
allowing greater apply forces to the front band.
release oil to be rapidly exhausted into the
transmission case during application of the front band
exhausts the overrun clutch circuit (O.C.) which
rather than forcing the oil back into the valve body
will allow the C4 clutch to release.
and through the 3-4 shift valve. In addition the spring
The exact opposite of the above functions will occur
on one end prevents oil entering the release area of
on a 4-3 downshift. This valve also switches during
the servo until the circuit pressure reaches
Manual 1st-2 and 2-Manual 1st gearshifts where it’s
approximately 70 kPa.
function is to apply the overrun clutch (C4) in 2nd
This valve also ensures that C1 pressure has reached
gear but to release it in Manual 1st gear. Note that the
70 kPa on a 2-3 shift before B1 is allowed to begin
C4 clutch is applied in Manual 1st by the 1-2 shift
releasing, thus preventing unwanted engine flare at
valve.
the commencement of the gearshift.
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307-01-36 Automatic
Transmission 307-01-36
DESCRIPTION AND OPERATION (Continued)
Converter Clutch Regulator Valve (CCRV)
the apply side of the converter. This oil does not
return from the converter because the converter
clutch piston will be sealed against the flat friction
surface of the converter cover. To provide cooler flow
the converter clutch control valve will now direct
converter feed oil from the PRV directly to the cooler
circuit.
The spring on the plug end of this valve ensures that
the valve will remain in the released condition during
engine shutdown, thus limiting the amount of torque
converter draindown that can occur over long periods
of non use.
Solenoid Supply Valve
This valve regulates the pressure of the oil which
applies the converter clutch. Input oil to this valve is
from the Line Pressure and the output pressure is
variable according to the signal pressure from the
solenoid 5 circuit (S5). Converter clutch apply and
release feel is made smooth by electronically varying
the S5 pressure.
The spring on the S5 end of this valve allows the
CCRV to boost its regulator apply feed pressure to a
level above S5 pressure during 3rd locked to 4th
unlocked gearshifts to prevent torque converter clutch
slippage during these shifts.
The load of this spring results in an additional 140
A constant pressure is supplied to all the solenoids by
kPa output from this valve during gear changes. This
this valve. Line pressure is used as the feed oil to this
valve arrangement is common to both 93LE and 97LE
regulator and the output is termed Line 500 due to its
transmissions.
approximate 500 kPa pressure value.
Converter Clutch Control Valve
Line Pressure Boost Valve
S6 pressure applied to the end of the PRV opposes
spring force and causes LOW line pressure for light
throttle application and cruising.
Heavy throttle application causes the normally open
S6 solenoid to switch OFF closing Line 500 and
opening S6 to exhaust. Removal of S6 pressure from
the PRV results in HIGH line pressure.
Clutch Apply Regulator Valve
The two positions of this valve cause the converter
clutch to be either off or on. The switching of this
valve is governed by the signal pressure from
solenoid 7.
With the valve in the off or released position,
converter feed oil from the PRV is directed to the
release side of the converter. After flowing through the
converter, oil returns to the converter clutch control
valve and is then directed to the cooler.
When the valve is in the applied position, regulated oil
from the converter clutch regulator valve is directed to
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307-01-37 Automatic
Transmission 307-01-37
DESCRIPTION AND OPERATION (Continued)
The clutch apply regulator (CAR) valve is a 2.25:1
(93LE) and 2.85:1 (97LE or XR’s) ratio valve. This
valve provides a regulated pressure to the C1 clutch
and controls the rate of change of state of the clutch
to give the desired shift quality. 3rd oil fed to the valve
is regulated to provide an output pressure (CAF) of
2.25 times the S5 signal pressure or 2.25 times the
Line 500 (93LE) - 2.85 times the S5 signal pressure
or 2.85 times the Line 500 (97LE or XR’s) pressure
depending on the ON/OFF condition of the S3
solenoid.
Band Apply Regulator Valve
The band apply regulator (BAR) valve is a 1.8:1 ratio
valve (2.32:1 in XR8). This valve provides a regulated
pressure to the front servo and controls the rate of
change of state of the front band (B1) to give the
desired shift quality. The BAR spring retained in the
bore of the BAR valve enables the output pressure
(BAF) to be regulated to zero to fully release the front
band. This feature is used in Auto 1st, Garage 1st and
3rd limp home gear states.
2nd oil fed to the valve is regulated to provide a BAF
pressure of 1.8 times the S5 signal pressure or the
Line 500 pressure less 191 kPa (2.32 times S5 or
Line pressure, less 237 kPa in XR8) depending on the
ON/OFF condition of the solenoid S4.
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307-01-38 Automatic
Transmission 307-01-38
DIAGNOSIS AND TESTING
thoroughly checked to determine the source of the
Automatic Transmission
fault.
Electronic Control System
Diagnostic Connector Location
Diagnosis and Testing of the Automatic Transmission
electronic control system is covered in Section 303-14
as part of the Powertrain Control Module Diagnosis
and Testing. The Worldwide Diagnostic System
(WDS) is connected to the vehicle using the
Diagnostic Link Connector (DLC). The WDS retrieves
Diagnostic Trouble Codes (DTC’s), initiate self-testing
diagnostics, review Parameter Identification (PID)
values or reset the Keep Alive Memory (KAM) or
adaptive values.
Component description, maintenance and diagnosis,
(including DTCs and PIDs) for the following
components is found in Section 303-14:
Vehicle Speed Sensor VSS
Transmission Fluid Temperature Sensor TFT
Symptom Chart
Transmission Range Sensor TR
Default Transmission Operating Modes
Shift Solenoid 1 SS1
The PCM relies on accurate information from its
Shift Solenoid 2 SS2
inputs and complete control of its outputs to effectively
Shift Solenoid 3 SS3
control the transmission. To ensure that it has both
Shift Solenoid 4 SS4
valid inputs and functioning outputs, the PCM carries
out both hardware and software fault detection
Variable Pressure Solenoid 5 VPS
routines. The PCM will respond to any faults detected
Power Control Solenoid 6 PCS
by adopting the operating modes which are detailed
Lock Up Solenoid 7 LUS
below.
Solenoid 5 has a resistance range of 3.8 to 6.2 ohms
The following symptoms of faults are the most
depending on its temperature. All other solenoids
obvious results of each fault under "normal"
have a resistance range from 23 to 45 ohms
conditions. There is always the possibility that a fault
depending on their temperature. Should a circuit
may not be detected. If undetected fault conditions
register a reading outside the above limits the
are present, the operation of the transmission is
COMPLETE CIRCUIT including the solenoid and all
difficult to predict.
its associated wiring and connectors should be
Default Transmission Operating Modes
Fault Condition
Default Operation
Pedal Fault
The default pedal position in the event of a pedal sensor fault is
9%. The transmission software will respond normally as if the
pedal is held at 9%.
Engine Speed Fault
All shifts will be firm as an engine speed corresponding to peak
engine torques is assumed. If a fault is undetected, the engine
speed is likely to be interpreted as stalled resulting in soft shifting
possibly with an end of shift bump.
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