Ford Falcon. Manual — part 243

307-01-75 Automatic

Transmission 307-01-75

ASSEMBLY (Continued)

9. Install new cross shaft seals using tool 307-366.
10. Install the inhibitor switch on the case.

NOTE: All hardware must be correctly installed

and torqued to specification.

11. Thoroughly check the internal wiring loom for

condition and continuity. Install a new external

cross shaft pin using tool 307-467. Press the pin

into the shaft until the tool bottoms.

12. Thoroughly check the internal wiring loom,

position the loom and locate the S7 solenoid

terminal in the pump mounting flange at the front

of the case. The S7 solenoid wire is routed under

the park rod and cross shaft in the case.

10 Pin connector and installation

13. Install the ten pin connector in the case engaging

the tangs into the notches in the case. It is

important that both tangs fully engage. This can

be checked visually on the outside of the case.

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307-01-76 Automatic

Transmission 307-01-76

ASSEMBLY (Continued)

Output Shaft & Gear Assembly

93LE (Non-ABS shown)

Assembly
1. Check that the output shaft bush is not worn or

damaged. Replace if necessary.

2. Check for damage to parking pawl teeth on ring

gear. Replace if necessary.

3. Check that the sealing ring grooves have not

been damaged.

4. Lubricate the sealing ring with automatic

transmission fluid.

5. Assemble the sealing rings to the output shaft

with the scarf cut uppermost.

6. If previously dismantled, assemble the ring gear

to the output shaft and secure with circlip. Ensure

that the circlip is firmly seated in its groove.

7. Fit the thrust bearing assembly No. 10 on the

output shaft using petroleum jelly.

8. Install the output shaft assembly in the case

carefully to prevent damage to the sealing rings.

Lubricate the case bush with petroleum jelly.

9. Install the speedo drive gear (non-ABS models

only).

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307-01-77 Automatic

Transmission 307-01-77

ASSEMBLY (Continued)

Thrust Bearing Location

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307-01-78 Automatic

Transmission 307-01-78

ASSEMBLY (Continued)

Rear Band

Planet Carrier and Centre Support

Assembly

Assembly

1. Check the band for any cracks or damage along

Planet Carrier Assembly and Centre Support

the lining and metal backing.

(93LE Shown)

2. Soak a new band in automatic transmission fluid

for a minimum of five minutes prior to assembly.

3. Install reaction anchor strut into maincase without

shims.

4. Install the rear band carefully into the

transmission case and ensure that it is properly

fitted in the case.

5. Position the apply strut on the rear band.
6. Engage the apply strut in the servo lever.
7. Band adjustment is to be left backed off to allow

easy installation of the planet carrier assembly

into transmission.

8. Install the cam plate and tighten screws to

specification.

1. Check the carrier and planet assembly for any

NOTE: AII hardware must be correctly installed

damage or irregularity and ensure that all pinions

and torqued to specification.

rotate freely and that pinion and float is within 0.1

to 0.5 mm.

2. Install the o-ring into the planet carrier o-ring

groove.

Rear Servo

3. Install the one way clutch retainer to the planet

carrier with the inner edge pointing downwards.

Assembly

Inspect the one way clutch race and the sprag

assembly for wear or damage. Replace if

necessary.

4. Install the outer race in the drum. Press the race

to the bottom of the drum and install the retaining

circlip, as illustrated. Ensure the circlip is firmly

seated in its groove.

5. Install the one way clutch into the outer race with

the lip edge uppermost, as illustrated. Lubricate

the sprags with automatic transmission fluid.

6. Check that the plugs are fitted to the centre

support and assemble the centre support into the

one way clutch, as illustrated. Ensure that the

support will rotate in an anti-clockwise direction

only.

1. Check the servo piston ‘O’ ring and gasket for any

damage.

7. Lubricate the needle thrust bearing No. 9 with

petroleum jelly and fit it to the rear face of the

2. Lubricate the servo piston ‘O’ rings with automatic

planet carrier.

transmission fluid and fit the ‘O’ rings to the piston

grooves.

8. Install the planet assembly and the centre support

into the case and align the centre support

3. Assemble the piston to the cover. Ensure that ‘O’

mounting bolt holes. Install the centre support

ring compression is adequate but not excessive.

bolts finger tight. Install the circlip retainer

4. Align the spring on the piston spigot. Position the

ensuring that circlip is completely seated in the

rear servo rod in the spigot.

groove of the case.

5. Assemble the gasket to the cover and fit the

9. Remove the centre support bolts and apply

assembly to the case.

Loctite 222 or equivalent to the threads. Install the

NOTE: Do not use petroleum jelly on gasket.

bolts and torque to specifications.

6. Apply Loctite 567 sealant to the bolts. Install the

10. Adjust the rear band to specifications.

bolts and tighten to specification. Fit the wiring

loom clip to hold the wiring vertical.

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