Ford Fiesta (2011 year). Manual — part 160

Rear Floor Panel

General Equipment

6 mm Drill Bit

Air Body Saw

Measurement and Alignment Angle System

General Equipment

Metal Inert Gas (MIG) Welding Equipment

Resistance Spotwelding Equipment

Spot weld drill Bit

Removal

1.

Liftgate

•
• Rear Door
• Rear Lamp
• Rear Bumper
• Rocker Panel Trim
• Rear Seat Cushion
• Rear Bumper Cover
• Rear Wheel Arch Trim
•

Refer to: Liftgate Trim Panel

(501-05 Interior

Trim and Ornamentation, Removal and
Installation).

Refer to: Rear Quarter Trim Panel

(501-05

Interior Trim and Ornamentation, Removal
and Installation).

Refer to: C-Pillar Trim Panel - 4-Door

(501-05

Interior Trim and Ornamentation, Removal
and Installation).

Refer to: C-Pillar Trim Panel - 5-Door

(501-05

Interior Trim and Ornamentation, Removal
and Installation).

Refer to: Loadspace Trim Panel - 4-Door

(501-05 Interior Trim and Ornamentation,
Removal and Installation).

Refer to: Loadspace Trim Panel - 5-Door

(501-05 Interior Trim and Ornamentation,
Removal and Installation).

Refer to: Back Panel and Reinforcement -

4-Door

(501-30 Rear End Sheet Metal

Repairs, Removal and Installation).

Refer to: Back Panel and Reinforcement -

5-Door

(501-30 Rear End Sheet Metal

Repairs, Removal and Installation).

• General Equipment: Measurement and

Alignment Angle System

• Reposition the carpeting and the wiring

harness away from the working area.

2.

NOTE: Cut out inner part for better access.

General Equipment: Air Body Saw

•

G1209232en

501-30-

81

Rear End Sheet Metal Repairs

501-30-

81

REMOVAL AND INSTALLATION

201

E116033

3.

General Equipment: Air Body Saw

•

E116034

4.

NOTE: Left side shown. Operate similar at
right side.

General Equipment: Spot weld drill Bit

•

G1209232en

501-30-

82

Rear End Sheet Metal Repairs

501-30-

82

REMOVAL AND INSTALLATION

201

E116035

5.

NOTE: Left side shown. Operate similar at
right side.

General Equipment: Spot weld drill Bit

•

E116036

6.

General Equipment: Spot weld drill Bit

•

G1209232en

501-30-

83

Rear End Sheet Metal Repairs

501-30-

83

REMOVAL AND INSTALLATION

201

E116037

Installation

1. NOTE: Before resistance spot welding of body

panels with a total panel thickness of 3 mm and
greater, the manufacturer's welding equipment
instructions and sub-section 501-25 must be
followed.

Refer to: Tools and Equipment for Body Repairs

(501-25 Body Repairs - General Information,
Description and Operation).

2. NOTE: Sealer or adhesive must not be applied

in welding zones. Areas which were bonded or

sealed needs to be thoroughly sealed
afterwards.

Refer to: Sealer, Underbody Protection Material

and Adhesives

(501-25 Body Repairs -

General Information, Description and
Operation).

3.

NOTE: Cut out the small part to adjust the
spare part.

General Equipment: 6 mm Drill Bit
General Equipment: Air Body Saw

•

G1209232en

501-30-

84

Rear End Sheet Metal Repairs

501-30-

84

REMOVAL AND INSTALLATION

201