Chery Tiggo 5 (T21). Manual — part 132
08–
17
08
g. Take the electric fuel pump assembly out of fuel tank.
7. Drain the fuel in the electric fuel pump assembly.
Installation
Installation is in the reverse order of removal.
CAUTION
Operate carefully when pulling the electric fuel pump assembly out of fuel tank, preventing damaging
lines, wire harnesses and fuel level sensor.
To keep fuel tank portion clean, cover it completely with a plastic bag or equivalent to prevent foreign
matter from entering.
The electric fuel pump assembly can be put into a container and taken out of the cabin, thus preventing
fuel in the pump from dropping into the cabin.
CAUTION
Cover electric fuel pump assembly completely with a plastic bag or equivalent to prevent foreign matter
from entering.
It is not allowed to perform running test for electric fuel pump assembly under dry or water condition.
Otherwise it will reduce its service life. In addition, DO NOT connect battery positive and negative poles
inversely.
CAUTION
DO NOT connect the negative battery cable during installation. Work area should be in good ventilation
and keep fire sources or open flames away.
To avoid damaging electric fuel pump assembly, align electric fuel pump assembly with installation
position of fuel tank and DO NOT run the electric fuel pump assembly without fuel in fuel tank.
Before connecting hose, check if there is any damage or foreign matter on hose or joint.
During installation, push in fuel pipe connector until a click sound is heard, then check that fuel pipe joint
clip is on the collar of fuel pipe joint. After installing the pipe joint clip, check that fuel pipe joint cannot be
pulled out. Be careful not to damage the joint. If the clip is damaged, replace it.
Turn ignition switch ON (without starting engine) to apply fuel pressure to fuel supply system, and then
check connections for leakage.
08–
18
08
Filler Tube Assembly
Removal
1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the C-pillar lower right protector assembly (
).
4. Remove the fuel filler door assembly.
a. Open the fuel filler door, turn the fuel tank cap in the
direction of arrow as shown in the illustration.
b. Remove the fuel tank cap assembly (1) from fuel filler
door hinge assembly.
c. Remove the fuel filler door outer cover plate (2) from
fuel filler door hinge assembly in the direction of arrow
as shown in the illustration.
WARNING
Before operating fuel supply system, please touch vehicle body to discharge static electricity; failure to
do so will cause a fire, even result in an explosion.
When operating fuel supply system, work area should be in good ventilation and keep fire sources or
open flames away from the work area, in which the fire extinguisher should be equipped.
If fuel leakage occurs when operating fuel supply system, please handle the leaked fuel in time.
CAUTION
Be sure to wear necessary safety equipment when repairing to prevent accidents.
Try to prevent body paint surface from being scratched during removal and installation.
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19
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d. Remove the fuel filler door cable from fuel filler door
hinge assembly in the direction of arrow as shown in
the illustration.
e. Remove the water-guide pipe from clamp slot (arrow)
under the wheel house.
f. Disengage the clips from fuel filler door hinge
assembly and remove the fuel filler door hinge
assembly.
5. Remove the filler tube assembly.
a. Loosen the worm clamp (1) and disconnect the
connection between fuel breather hose and filler tube
assembly.
(Tightening torque: 3.5 ± 0.5 N·m)
b. Loosen the worm clamp (2) and disconnect the
connection between fuel filler hose and filler tube
assembly.
(Tightening torque: 3.5 ± 0.5 N·m)
c. Remove the coupling bolt (3) between filler tube
assembly and body.
(Tightening torque: 22 ± 2 N·m)
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CAUTION
Cover the joint with a plastic bag after disconnecting fuel breather hose and fuel filler hose, in order to
prevent foreign matter from entering fuel tank and fuel from evaporating or leaking.
08–
20
08
d. Remove 3 fixing screws (arrow) from filler tube
assembly.
(Tightening torque: 7 ± 1 N·m)
e. Remove the filler tube assembly.
Installation
Installation is in the reverse order of removal.
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