Chery Tiggo 5 (T21). Manual — part 196

17–

38

17

QR525MHE TRANSMISSION

Input Shaft

Disassembly

1. Remove the input shaft (

See page 17-22

).

2. Remove the 5th synchronizer outer race and 3rd-4th synchronizer outer race.

a. Remove the 5th synchronizer outer race (1) and



3rd-4th synchronizer outer race (2) from input shaft.

3. Remove the input shaft rear bearing snap ring.

a. Using snap spring calipers, remove the input shaft

rear bearing snap ring.

4. Remove the input shaft rear bearing.

a. Using a special tool (1), secure the input shaft rear

bearing (2).

b. Using a hydraulic press (1), press the input shaft rear

bearing (3) out of input shaft (2) and remove the input
shaft rear bearing.

1

2

RT21170510

RT21170520

2

1

RT21170530

1

3

2

RT21170540

17–

39

17

5. Remove the 5th drive gear and 5th synchronizer gear hub.

a. Using a special tool (1), secure the 5th drive gear (2).

b. Using a hydraulic press (1), press the 5th drive gear

and 5th synchronizer gear hub (3) out of input shaft
(2), and remove the 5th drive gear and 5th
synchronizer gear hub.

6. Remove the 5th needle roller bearing.

a. Remove the 5th needle roller bearing (1) from input

shaft.

7. Remove the 5th drive gear needle roller bearing bushing and 4th drive gear.

a. Install a special tool.

1

2

RT21170550

RT21170560

1

3

2

1

RT21170570

RT21170580

17–

40

17

b. Using a hydraulic press (1), press the 5th drive gear

needle roller bearing bushing and 4th drive gear (3)
out of input shaft (2), and remove the 5th drive gear
needle roller bearing bushing and 4th drive gear.

8. Remove the 4th needle roller bearing.

a. Remove the 4th needle roller bearing (arrow) from

input shaft.

9. Remove the 3rd drive gear and 3rd-4th synchronizer gear hub.

a. Remove the synchronizer ring (arrow) from 3rd-4th

synchronizer gear hub.

b. Using snap spring calipers (1), remove the snap ring

(2).

RT21170590

1

2

3

RT21170600

RT21170610

2

1

RT21170620

17–

41

17

c. Using a special tool (1), secure the 3rd drive gear (2).

d. Using a hydraulic press (1), press the 3rd drive gear

and 3rd-4th synchronizer gear hub (3) out of input
shaft (2), and remove the 3rd drive gear and 3rd-4th
synchronizer gear hub.

10.Remove the 3rd needle roller bearing.

a. Remove the 3rd needle roller bearing (1) from input

shaft.

11.Remove the input shaft front bearing.

a. Using a special tool (1), secure the input shaft front

bearing (2).

2

1

RT21170630

1

2

3

RT21170640

1

RT21170650

2

1

RT21170660