Chery Tiggo 5 (T21). Manual — part 193

17–

26

17

11.Remove the input shaft, output shaft and fork mechanism.

a. Remove the input shaft, output shaft and fork

mechanism (1) together from clutch case.

HINT:
Gently jiggle them during removal.

12.Remove the gear fork assembly.

a. Remove the shift fork assembly (1) from input shaft

and output shaft (2).

1

RT21170310

CAUTION

 Prevent input shaft spline from damaging input shaft front oil seal during removal.
 Prevent interference between output shaft bearing cage and differential big ring gear and avoid

damaging bearing cage during removal.

RT21170320

2

1

17–

27

17

13.Remove the differential assembly.

a. Remove the differential assembly (1) from clutch

case.

Assembly

1. Install the differential assembly.

a. Apply transmission oil to the each slide part of

differential, and install the differential (1) to the clutch
case in the direction of arrow.

2. Install the shift fork assembly.

a. Install the shift fork assembly (1) to the input shaft and

output shaft (2).

RT21170330

1

CAUTION

 Before assembling the components, wash them clean.
 Remove the seal gum residues from the case.
 Make sure the joint surface of case is free of oil, and uniformly apply seal gum.
 Make sure the joint surface of case and shift assembly is free of oil, and uniformly apply seal gum.
 Tighten bolts to the specified torque.

RT21170340

1

RT21170320

2

1

17–

28

17

3. Install the input shaft, output shaft and fork mechanism.

a. Apply transmission oil to each slide part of input shaft

and output shaft, and install the input shaft, output
shaft and fork mechanism (1) together to the clutch
case in the direction of arrow.

4. Install the reverse idler gear and reverse gear.

a. Apply transmission oil to each slide part of reverse

gear and reverse gear shaft, and install the reverse
idler gear (1) and reverse gear (2) together to the
clutch case.

5. Install the reverse gear fork.

a. Install the reverse gear fork (1) to the clutch case, and

tighten the reverse gear fork fixing bolts (arrow).



(Tightening torque: 25 ± 2 N·m)

1

RT21170350

CAUTION

 Prevent input shaft spline from damaging input shaft front oil seal during installation.

1

2

RT21170280

1

RT21170270

17–

29

17

6. Install the input shaft rear washer.

a. Apply an appropriate amount of transmission oil to the

input shaft rear washer, and put the input shaft rear
washer (1) onto the input shaft rear bearing.

7. Install the magnet.

a. Install the magnet (1) to the clutch case in the

direction of arrow.

8. Install the transmission case.

a. Install the transmission case to the clutch case.

1

RT21170290

CAUTION

 Evenly put the input shaft rear washer onto the input shaft rear bearing without the washer edge out of

the input shaft rear bearing.

1

RT21170360

RT21170370

CAUTION

 Remove the seal gum residues from the case.
 Make sure the joint surface of case is free of oil, and uniformly apply seal gum.