Chery Tiggo. Manual — part 236
ON-VEHICLE SERVICE
Exhaust Pipe Assembly
Removal & Installation - 1.6L & 1.8L & 2.0L
WARNING!
The normal operating temperature of the exhaust system is very high. Therefore, never work around, or attempt
to service any part of the exhaust system until it has cooled. Special care should be taken when working near
the catalytic converter. The temperature of the converter rises to a high level after a short period of engine oper-
ating time.
1. Raise and support the vehicle.
2. Remove the catalytic converter to exhaust manifold
bolts (1).
(Tighten: Exhaust manifold flange bolts to 49 ± 5
N·m)
3. Remove all the support isolators.
4. Remove the exhaust pipe assembly.
Removal & Installation - 2.4L
WARNING!
The normal operating temperature of the exhaust system is very high. Therefore, never work around, or attempt
to service any part of the exhaust system until it has cooled. Special care should be taken when working near
the catalytic converter. The temperature of the converter rises to a high level after a short period of engine oper-
ating time.
1. Raise and support the vehicle.
2. Remove the catalytic converter to exhaust manifold
bolts (1).
(Tighten: Exhaust manifold flange bolts to 49 ± 5
N·m)
3. Remove all the support isolators.
4. Remove the exhaust pipe assembly.
LTSM070005
LTSM020189
07
Muffler
Removal & Installation
WARNING!
The normal operating temperature of the exhaust system is very high. Therefore, never work around, or attempt
to service any part of the exhaust system until it has cooled. Special care should be taken when working near
the catalytic converter. The temperature of the converter rises to a high level after a short period of engine oper-
ating time.
1. Raise and support the vehicle.
2. Remove the muffler mounting nuts (1).
(Tighten: Muffler mounting nuts to 50 N·m)
3. Remove the support isolators (2).
4. Remove the muffler.
5. Clean the ends of the pipes and the muffler to ensure proper mating of all parts. Discard broken or worn isola-
tors, rusted or overused clamps, supports, and attaching parts.
6. Installation is in the reverse order of removal.
Catalytic Converter
Description
The catalytic converter is attached to the exhaust manifold using fasteners and a gasket for sealing.
The catalytic converter plays a major role in the emission control system. The catalytic converter operates as a gas
reactor. Its catalytic function is to speed the heat-producing chemical reaction of components in the exhaust gases in
order to reduce air pollutants.
Operation
Catalyst operation is dependent on its ability to store and release the oxygen needed to complete the emissions-
reducing chemical reactions. As a catalyst deteriorates, its ability to store oxygen is reduced. Since the catalyst’s
ability to store oxygen is somewhat related to proper operation, oxygen storage can be used as an indicator of cat-
alyst performance.
CAUTION:
Unleaded gasoline must be used in order to avoid damaging the catalyst core.
ON-VEHICLE SERVICE
LTSM070002
Removal & Installation
WARNING!
The normal operating temperature of the exhaust system is very high. Therefore, never work around or attempt
to service any part of the exhaust system until it has cooled. Special care should be taken when working near
the catalytic converter. The temperature of the converter rises to a high level after a short period of engine oper-
ating time.
1. Disconnect the negative battery cable.
2. Raise and support the vehicle.
3. Remove the catalytic converter mounting nuts (1)
and gaskets.
(Tighten: Catalytic converter mounting nuts to 50
N·m)
4. Remove the catalytic converter.
5. Clean the ends of the pipes to ensure proper mat-
ing of all parts. Discard broken or worn isolators,
rusted or overused clamps, supports, and attaching
parts.
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM070001
07
TRANSAXLE & TRANSFER CASE
08
CONTENTS
page
DP0 Automatic Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-1
F4A4 Automatic Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-143
5-Speed Manual Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-246
Front Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-307
Clutch System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-316
Transfer Case (4x4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-326
DP0 AUTOMATIC TRANSAXLE
GENERAL INFORMATION
08-3
Description
08-3
Operation
08-6
Specifications
08-7
Special Tools
08-8
Electrical Schematics
08-10
DP0 Transaxle Control Module (TCM)
Connector Pin-Out Table
08-18
DIAGNOSIS & TESTING
08-19
Diagnostic Help
08-19
Intermittent DTC Troubleshooting
08-19
Ground Inspection
08-19
Diagnostic Tools
08-19
Diagnostic Trouble Code (DTC) List
08-20
DP0 Automatic Transaxle DTC List
08-20
Diagnostic Trouble Code (DTC) Tests
08-22
P0641 - Sensor Feed
08-22
P0657 - Solenoid Power Supply Circuit
Shorted To Voltage
08-28
P0657 - Solenoid Power Supply Circuit
Open
08-32
P0705 - Multi-Function Switch:
Prohibited Position
08-37
P0710 - Fluid Temperature Sensor
08-42
P0715 - Turbine Speed Sensor Affected
By Interference
08-46
P0730 - Ratio Of Transaxle Error
08-50
P0753 - Shift Solenoid Valve 1 (SSV1)
Open Circuit Or Short To Power Supply
Or Short To Ground
08-56
P0758 - Shift Solenoid Valve 2 (SSV2)
Open Circuit Or Short To Power Supply
Or Short To Ground
08-62
P0763 - Shift Solenoid Valve 3 (SSV3)
Short To Power Supply, P0763 - Shift
Solenoid Valve 3 (SSV3) Open Or
Short To Ground Circuit
08-68
P0768 - Shift Solenoid Valve 4 (SSV4)
Short To Power Supply, P0768 - Shift
Solenoid Valve 4 (SSV4) Open Or
Short To Ground Circuit
08-74
P0773 - Shift Solenoid Valve 5 (SSV5)
Short To Power Supply, P0773 - Shift
Solenoid Valve 5 (SSV5) Open Or
Short To Ground Circuit
08-81
P0775 - EVM (Modulation Solenoid
Valve) Open Circuit Or Short To
Ground, P0775 - EVM (Modulation
Solenoid Valve) Shorted To Voltage
08-87
P0795 - Torque Converter Lock
Solenoid Valve (EVLU) Open Circuit Or
Short To Ground, P0795 - Torque
Converter Lock Solenoid Valve (EVLU)
Short To Voltage
08-93
P0840 - Pressure Sensor
08-99
P1928 - Shift Lock Solenoid Valve
Circuit Shorted To Voltage
08-104
P1928 - Shift Lock Solenoid Valve
Open Circuit Or Short To Ground
08-109
P2709 - Shift Solenoid Valve 6 (SSV6)
Short To Power Supply
08-114
P2709 - Shift Solenoid Valve 6 (SSV6)
Open Circuit Or Short To Ground
08-119
08
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