Chery S11 / Chery QQ. Manual — part 184

Chery QQ Maintenance Manual Chassis System

6. Check and fill fluid to suitable
level.
7. Lift and support vehicle.
8. Install transparent plastic hose
to right rear valve.
9. Put other end of hose into the
container with clean fluid.
10. Step down the pedal for several
times and keep step down. Loosen the
valve.
11. When the valve does not drain out
fluid, close the valve.
12. Repeat step 10 and step 11 until
no any bubbles in brake pipe.
13. Step down the pedal and keep on
to screw the valve.

6、Hydraulic braking system

rinse

1)Pressure rinse
Warning: Only use clean OPEL DOT 4
fluid in sealed container. Don’t use
polluted fluid, otherwise it will
cause damage to parts, bad brake or
personal hurt.
Warning: Don’t fill fluid too much.
It will flow out to engine exhaust
parts to result fire.
Attention：The compressed air
draining unit can be used to resin
system. The compressed air must be
clean and dry. Prevent wet air or
other dirt to pollute system.

Exhaust operation ( II )

1. Clear fluid reservoir cover and
neighbor parts.
2. Remove the cover.
3. Drain out any fluid in the
reservoir.
4. Use clean brake fluid to fill the
reservoir to suitable level.
5. Use connector 1 to connect
draining unit and reservoir Conn-
ection..
6. Apply pressure to system.
7. Support and lift vehicle.

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Chery QQ Maintenance Manual Chassis System

8. Resin the brake according to
following steps.

Right rear
Left rear
Right front
Left front

9. Install transparent plastic hose
to right rear valve.
10. Put other end of hose into the
container with clean fluid.
11. Slowly open the valve to flow out
fluid.
12. Close the valve when no bubbles
appear. fix the valve to 8 N.m.













Remove exhaust valve socket

14. If imperatively replace as
follows all rubber parts.

Brake hose assembly.
Master brake cylinder rubber

parts.

Brake pliers and brake drum seal.

15. Check the level of fluid and fill
fluid to correct level if necessary.
16、Install reservoir cover.
17. Drain out air in brake system.
Please refer to “ Draining out air
in hydraulic system”.
18. Lower vehicle

2)Hand work rinse
Points of attention：Use suitable
container and cloth to absorber brake
fluid and prevent the fluid to
contact any paint surface.
1. Clear fluid reservoir cover and
neighbor parts.
2. Remove the cover.
3. Drain out any fluid in the rese-
rvoir.
4. Use clean OPEL DOT ４ brake fluid
to fill the reservoir to suitable
level.
5. Install the cover.
6. Lift and support the vehicle.
7. Rinse the brake system according
to following steps:

Right rear
Left rear
Right front
Left front

8. Install transparent plastic hose
to right rear exhaust valve.
9. Put the other end of hose into
container with clean fluid.
10. Slowly open the valve to flow out
fluid.
11. When clean fluid begins to flow
out, close the valve.

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Chery QQ Maintenance Manual Chassis System

Fixture
Screw exhaust valve to 8N.m.
12. If imperatively replace as
follows all rubber parts.

Brake hose assembly.
Master brake cylinder rubber

parts.

Brake pliers and brake drum seal.

13. Drain out air in the system.
Please refer to “Drain out air in the
system”.
14. Check the fluid level in the
reservoir. Fill the f luid to correct
level if necessary.
15. Install reservoir cover.
16. Lower vehicle
Check whether leak
1． Connect test pipe with brake
pliers and brake drum.
2． Install pressure gauge to display
the pressure.
3. Repeat step down the pedal hard
to set up 20 Pa pressure.
4. Install the pedal tensioner
between driver seat and the pedal.
5. Test time is lasting about 5
minutes.
6. If no leak in the system, the
pressure set up will keep constant.
7. If the pressure is dropping, check
if any leak in the system. Drain out
the air in the system.

7、Vacuum actuator replace

Disassembly procedure
1、Remove master cylinder and
prorating valve from vacuum booster.
Points of Attention
Don’t remove brake pipe from master
cylinder and prorating valve.
2、Remove vacuum hose from vacuum
booster.
3、Remove brake light switch
connector. Turn light switch to pull
out.
4、Remove spring pins of brake pedal
and vacuum booster lever and pull out
pins.
Attention：Remove vacuum booster only
the lever and the pedal is disconne-
cted.

5、Loosen 4 bolts on vacuum booster.
6、Pull out vacuum booster from left
of engine.

Vacuum actuator check
There are two methods for checking
vacuum booster. One is to use tester.
The other is confirming working
condition without tester.
Attention：
Make sure no any air in system during
checking.

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Chery QQ Maintenance Manual Chassis System

Checking the air damping
1、Start the engine;
2、Run the engine for 1—2 minutes
after the engine is started;
3、Step on the brake pedal repeatedly
with equal force as usual, and
observe the stroke of the pedal. If
the stroke for the first stepping is
large while the strokes for the

subsequent stepping are gradually
reduced,it means the air damping has
been established.
4、If the strokes for the pedal have
no replaces at all, it means the air
damping has not been established.
Attention:

If the checks fail, the inspections
on the vacuum tube and sealing parts
will be needed.
Make proper replacements of the
defective parts. Repeat all the tests
after replacing the parts.

Checking the operations
1、Let the engine in the stop mode.
Step on thepedal repeatedly with
equal force and make surethat there
are no replaces in the pedal stroke.
2、After the engine is started, step
the pedal once again. If the stroke
is slightly increased, the operation
will be safe; if there is no replace
in the stroke, please contact the
maintenance station or the manufact-
urer.
Attention：
If the checks fail, the inspections
on the vacuumtube and sealing parts
will be needed.
Make proper replacements of the defe-
ctive parts.
Repeat all the tests after replacing
the parts.

Threetimes

Onc

e

Twi

ce

Goodg

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