Chery S11 / Chery QQ. Manual — part 81

Chery QQ Service Manual

follow the operating instruction of the device. The lost oil in compressor must be

measured and make-up the same amount of oil.

（

4） remove the electric magnetic clutch lead from the wiring bundle of air

conditioner.

（

5）remove the intaking hose and discharging hose from the compressor.

（

6）take down the o-shape of seal ring from hose.

Note：cap the removed joints rapidly to avoid the system damp.

（

7）lift the car and take the lower cover (right) of the engine down.

（

8）slack the drive belt of the compressor, then remove the fixing bolts from

compressor.

（

9）remove the compressor with the electric magnetic clutch assembly from the

engine st

and

.

（

10）discharge the compressor oil and measure the discharged amount of oil.

Note：

When the compressor is removed, care should be taken to avoid radiator rib of the

condensator to be damaged.

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Chery QQ Service Manual

Chapter 8 Air Bag System

Maintenance and use of air bag

Diagnose

Inspection of SRS diagnostic system

When the SRS is powered on, airbag SDM will turn on warning light and start a self-checking,
during which the warning light will flash for 6 seconds with a frequency of 1Hz. Any fault
detected by SDM will activate airbag warning light, and the fault will be stored to SDM
memory. SDM will check SRS fault each time it is powered on. A fault will be marked by
SDM if it is detected consecutively for five times. A fault diagnosis testing cycle lasts for 400
ms, therefore it takes SDM 2 seconds (400ms X 5 times) to confirm a fault. If a marked fault
continues, the warning light will keep on, this is called a “current fault”. If a marked fault
does not appear in the following 25 consecutive testing cycle (400ms X 25 = 10 seconds), it
will be unmarked, this is called a “historical fault”.

Diagnose with Diagnostic tester

Diagnostic tester reads data in SDM memory for continuous data communication. A
diagnostic tester is able to read fault code in memory and clear part of stored data after
maintenance, but is unable to clear internal faults such as collision record and arithmetic data
fault.

To properly operate the diagnostic tester, first turn off ignition switch, and connect diagnostic
tester with OBDII connector, then turn on ignition switch. Next steps please refer to
instruction manual of diagnostic tester.

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Chery QQ Service Manual

Maintenance and Service of SRS System

Warning:

In case engine is stopped and fuse is taken off, the SDM will provides sufficient voltage for 1
minute to activate airbag. If airbag is still connected, do not start maintenance operation
within one minute after power supply to SDM is switched off. If airbag is disconnected, the
maintenance may be started right away without waiting for 1 minute to be discharged. Any
failure in temporary disconnection of SRS during maintenance will result in mistrigger of
airbag, personal injuries and critical SRS damages.

Malfunction

code

Fault signature

Alarm

lamp

01

Resistance of ignition circuit for driver air bag is too high

A

02

Resistance of ignition circuit for driver air bag is too low

A

03

Ignition circuit for driver air bag is short circuit with earth

A

04

Ignition circuit for driver air bag is short circuit with battery

A

05

Resistance of ignition circuit for passenger air bag is too high

A

06

Resistance of ignition circuit for passenger air bag is too low

A

07

Ignition circuit for passenger air bag is short circuit with earth

A

08

Ignition circuit for passenger air bag is short circuit with battery

A

17

The connection between air bag ignition circuit for driver and passenger

A

23

Voltage of ignition input circuit is too high

B

24

Voltage of ignition input circuit is too low

B

25

Warning alarm lamp has malfunction

A

31

Inside of SDM has malfunction

C

32

SDM has bump record

D

Disconnecting Airbag
1. Turn steering wheel to central position
2. Turn ignition switch to locked position and take out the key
3. Take out airbag fuse from fuse box and wait for at least 1 minute to discharge SDM

capacitor

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Chery QQ Service Manual

Connecting Airbag
1. Insert airbag fuse into fuse box
2. Turn ignition switch to on position, airbag indicator light will be turned on for 6 seconds

and then goes out. If the indicator light does not work in accordance with the foregoing,
please refer to “Check with SRS Diagnostic System” part of this manual.

Warning: Keep away from airbag when turning on ignition switch to avoid personal injuries.

Operation, Installation and Diagnosis

Airbag shall not be placed in ambient temperatures higher than 65ºC (149ºF)
After falling from a height of 0.9 meter (3 feet) or higher, the airbag and SDM shall not

be used again.

When replacing SDM, the arrow on SDM shall always point to forward direction of

vehicle.

SDM must be installed horizontally on the installing surface, and must be parallel to

vehicle body coordinate axes.

To avoid diagnostic fault code, do not supply power to airbag before all system

components are properly connected. Or the airbag shall be powered in accordance with
special requirements of diagnostic tester if any.

Any SRS system diagnosis must be started with SRS diagnostic system. SRS diagnostic

system inspection will check for correct indicating functions and select correct method to
diagnose any SRS fault. Omission of this step may result in longer diagnostic hours or
inaccurate part replacement.

Repair and Check after Accident

Warning: any repair of vehicle structure shall resume the original shape. For triggered airbag,
SDM and airbag shall be replaced with measurement of steering post dimension.

Any damaged SRS part or mount point must be replaced.
Never use SRS parts from other vehicles (except new SRS parts from the vehicle of the

same model).

Do not try to repair hairspring, airbag and safety belts. Should any defect be found, these

parts must be replaced.

Check replaced SRS part number or marks. Airbag gas generator with the same look may
have a different internal structure.

Replacing Airbag Parts after Activation in Accident
All SRS parts must be replaced after airbag is activated in a collision accident. Powder-like
residue may be found on airbag surface after activation, which may include cereal starch and
products of chemical reaction (used to lubricate airbag when inflating).

SDM
Air bag module
SRS harness
Hairspring

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