Chery S11 / Chery QQ. Manual — part 151

CHERY SQR7080 EZ Drive SERVICE MANUAL

MECHANICAL TRANSMISSION – CLUTCH MODULE

Tightening torque (unit: DAN.M)

Energy storage

4

High-pressure pipeline coupler

1.4

Lifting ring fixing nut

2.1

M8 bolt for electric pump set

2.4

M10 bolt for electric pump set

4.4

M6 bolt for electric pump

1

Before maintaining the entire automated mechanical

transmission, use a special repair tool to remove the

energy storage.

When doing this, comply with the control procedure

described in the section of “Removal of Pressure

Energy Storage”. (Refer to the section of

"ENERGY STORAGE").

Removal:

It is necessary to firstly remove the electric pump

set before the clutch module.

With regard to how to remove the electric pump set,

refer to its removal procedure described on Page 12.

Remove:

- Oil tank

- The pump through taking off the three bolts

(B)

Remove:

-

Sleeve joint

-

Dust boot

-

Clutch position sensor (be careful to not

disconnect the clutch cylinder)

Remove:

-

Spring pin assembly

-

Potentiometer control

-

Piston (B) connector by using a screwdriver

-

Clutch cable

Remove the bushing and washers on the clutch.

Remounting:

-

The clutch cable in the piston

-

Connector (B)

-

Potentiometer control (A)

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CHERY SQR7080 EZ Drive SERVICE MANUAL

Remounting:

Notice:

Piston washer shall have a correct mounting

direction due to its unusual lip shape.

Ensure that piston washer is in good condition.

Remount:

-

Spring

-

Remount the sleeve on condition that the

compression spring is mounted in the correct

direction so as to damage the piston washer.

Remount the sleeve (B) on condition that the

lip-shaped washer is mounted in the correct

direction so as to not be damaged.

Remount:

-

Sleeve/piston assembly in the clutch module

-

Seal washer

Remount:

-

Dust boot

-

Sleeve stop ring

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CHERY SQR7080 EZ Drive SERVICE MANUAL

Fix the potentiometer

Tighten the potentiometer into the clutch module

through the compression spring.

Carry out the following steps according to the

opposite sequence.

Fill the ELF RENAULT MATIC D3 SYN

DEXRON oil to the degree that the oil level is 32 to

38 mm higher than the lowest mark line.

Perform the corresponding test by using a special

tool. (Refer to the page 21-36 of section “special

requirements on change of system parts and

components of KIT electrically controlled hydraulic

system”)

Oil filling into oil tank

The mark shown on the oil tank is the lowest

standard.

Carry out the energy storage removal procedure.

Make sure that the oil level is 32 to 38 mm higher

than the lowest mark line.

Important tip:

The oil level will be at the position indicated by the

mark line (MIN) when the energy storage has been

fully inflated (15 seconds after ignition).

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CHERY SQR7080 EZ Drive SERVICE MANUAL

MECHANICAL TRANSMISSION – DRIVE MECHANISM MODULE

Instruction of part and component:

1. Electromagnetic valve for clutch

2. Electromagnetic valve for gear engagement

3. Electromagnetic valve for gear position selection

4. Engagement position sensor

5. Gear position sensor

6. Pressure sensor

7. High-pressure filter

Tightening torque (unit: DAN.M)

Drive module pin

0.8

Drive module nut

2.1

Electromagnetic valve bolt

0.4

Control shaft cover bolt

0.6

High-pressure pipeline coupler

1.4

Energy storage

4

Remarks:

Before

maintaining

the

entire

automated

mechanical transmission, use a special repair tool

to remove the energy storage. (Refer to the

section of “Energy Storage”).

Remove:

–

Battery

–

Air casing

–

Electronic injection computer

–

Clutch cylinder fasteners

–

High-pressure pipeline

–

Low-pressure pipeline

–

Oil tank

–

Left headlight

–

Wheels

–

Lamp used to indicate that left wheel is

stuck in mud

–

Transmission weight

Mount the engine support MOT.1453

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