Chery S11 / Chery QQ. Manual — part 2

Chery QQ Service Manual Transmission System

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The cable is abraded badly.
The cable is abraded
The cable is bended or knotted.
The boot is broken.
The top is frayed.

Fixing the clutch cable.

Fixing:
Before fixing cable, lubricants must be laid on the cable top and the connector.
In the cab, use screwdriver or a pair of pliers to pull the cable and hang it on the

pedal, then connection inner cable and release shaft..

N.m Kg-m

1b-ft

Spray waterproof sealed

adhesive on the fixing

surface of cable and fix the
cable on the front wainscot

with two bolts.

Switch lock nut

Torque

4-7 0.4-0.7

3.0-5.0

Tighten connect nut, turn the connect nut to adjust free play specification of the cable.
Check if the working state of clutch is normal while the engine is running.

Section 4 Disassembling Repair

Disassembling the pressure plate assembly, clutch disc assembly and
flywheel.

1,Release fork cover

2,Release fork seal

3,Spacer NO.2

4,Return spring

5,Release fork

6,Spacer NO.1

7,Release fork bearing

8,Pressure plate assembly

9,Clutch disc assembly

10,Pressure plate assembly bolt

11,Gasket spring

12,Flywheel

Chery QQ Service Manual Transmission System

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1.Fix the flywheel with special tool, take apart the bolt of the pressure plate assembly,

Pressure plate assembly and clutch disc assembly.

1. Pressure plate assembly 2. Bolt

3. Special tool (flywheel fixing bracket)

Disassembling Pressure plate assembly.
2.Pull up the input shaft input shaft bearing with special tools.

Check the input shaft bearing.

Check if the input shaft bearing runs smoothly. If appears abnormity, please

replace the bearing.

Clutch disc assembly.
Measure the depressed depth (it is the distance between rivet and the surface of disc

of rivet. In any hole, if the depth reaches the usage limit, please replace the clutch disc
assembly.

1、 Special tool

2、 Input shaft bearing

3、 Flywheel

1、

Clutch disc assembly

2、

Tool

3、

Rivet

Chery QQ Service Manual Transmission System

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The Standard Value

Maintenance

input shaft bearing
Disassemble the
input shaft
Measure depressed depth
of rivet

1. 5mm
0.06in

0.5mm
0.02in

Pressure plate assembly:

1.Check if the diaphragm spring has been frayed abnormally or damaged.
2.Check if the Pressure plate has been frayed or if there is overheat point on it.
3.If appears abnormal status, please replace the Pressure plate assembly.

The Pressure plate assembly is not allowed to be dissembled into diaphragm spring

Pressure plate.

Flywheel:

Check if the flywheel surface has been frayed or if there is overheat point on it, if

necessary please repair or replace.
Installation
Attention: Before assembling, check the flywheel surface and platens.

1. Whether surface is clean and dry
2.Install the flywheel on the crankshaft, fix the input shaft bearing on the flywheel.

N.m Kg-m

1b-ft

Tighten the torque bolt

Install the flywheel

Flywheel bolt

Tighten torque

57-65 5.7-6.5

41.5-47.0

Install the input shaft bearing.

3.Aim the clutch disc assembly at the center of flywheel, fix the pressure plate

assembly and bolt, tighten the bolt.

Attention:
Use hand and special tool to press the clutch disc assembly. Tighten the clutch pressure
palte assembly bolt，according to diagonal ingravescence tighten clutch pressure plate
assembly bolt。

N.m

Kg-m

1b-ft

Clutch pressure

palte assembly bolt

torque

18-28 1.8-2.8

13.5-20.0

Chery QQ Service Manual Transmission System

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4.Apply a thin layer of lubricant on the input shaft , install the transaxle with engine.

Attention:

1. Input

shaft

A: Baste

When installing the transmission input shaft in the clutch disc assembly, turn the

crankshaft via flywheel till the Splined hub joggles.
Clutch Release shaft assembly
Disassembly:

Loosen the release shaft bolt, take apart the release shaft, turn the release fork，pull

out release bearing, use pliers move of return spring，strike the spacer with professional
tools，meanwhile push the release fork seal out.

1.Take apart the release fork spacer.
2.Take apart the release fork.
3.Screw M16 X tap into spacer NO.1 and leave the tap in spacer NO.1
4. Screw a connection hose with tap, and then connect the hose with the oil seal

puller, strike the spacer NO.1.

Check:

1.Check if the clutch release bearing turns smoothly.
2.Check if the clutch release bearing is smooth. If necessary, please repair or

replace the Clutch housing.
Attention: The release bearing cannot be cleaned , otherwise slide will be caused.
Installation:

1.Spread some grease on the inner sides of the new NO.1 Spacer.

After finishing installation of the return spring on the release fork, spread lubricant on
the inner sides of the spacer NO.2, install the release fork.

2.Use the special tools to install the spacer NO.2.
3.Spread grease on the release fork seal, use special tools to install and keep the

edges of the seal downwards.

4.Use rivet tool and Hammer, rivet the seal tightly on the position A.