Chery S11 / Chery QQ. Manual — part 13

Chery QQ Service Manual Transmission System

1-3rd, 4th spacer

2-3rd driven gear

3- 2nd driven gear

4- Special tool

5- Special tool

Fig.3-42

10. Use the same special tools to install the 4th driven gear.
11. Use hammer or special tools to install the left bearing.

Notice: To protect the bearing, use the special tools (shown in the figure) to support
the bearing.

1- Left bearing

2-4th driven gear

3-Right bearing

4- Special tool

5- Special tool

Fig.3-43

（6） Shift and select lever shaft control system

Shift and select lever shaft assembly:

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Chery QQ Service Manual Transmission System

F

Fig.3-44 Shift and select lever shaft assembly

1- Shift and select lever shaft 2- Gasket 3- Slotted spring pin
4- Select lever shaft 5- Slotted spring pin 6- Spring
7- Shift cam spring 8- Shift cam 9- Slotted spring pin
10- Return spring 11- Interlock 12- Slotted spring pin
13- Return spring 14-E- snap ring

1.Use the professional tools to remove the 4 pin, 3 E- snap ring and component

from the select lever shaft.

2. Clear up all the parts, if necessary, please replace the used parts.
3. Install according to the reverse process.

Notice:

When hammering the slotted spring pin, use the wood block to support to

prevent bending the shift and select lever shaft.

When installing reverse, 5th interlock roller, first enlace the cam return

spring, secondly hammer the slotted spring pin.

Keep the identical directions of the select lever shaft, reverse, 5th shift cam

and spring.

1st, 2nd shift fork shaft assembly and 3rd, 4th Shift fork shaft assembly.

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Chery QQ Service Manual Transmission System

1-1st.2nd Shift fork shaft

2-1st .2nd Shift head

3-1st .2nd Shift fork

1st , 2nd Shift fork shaft assembly

1-3rd, 4th Shift fork shaft

2-3rd, 4th Shift head

3-3rd, 4th Shift fork

3rd, 4th Shift fork shaft assembly.

1.Use the professional tools to remove the 3 pin and component (from the select

lever shaft assembly.

2.Clean up all the parts, if necessary, please replace the used parts.
3.Install according to the reverse process of disassembly.

Notice: When installing, Shift fork Slotted spring pin placket should stagger 180 º.
Check Shift fork and shift hub sleeve.

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Chery QQ Service Manual Transmission System

1- Shift fork

2- Hub sleeve

Fig.3-47
1.Use feeler gauge to check the clearance between shift fork and hub sleeve, if

the clearance exceeds 1.0mm, please replace the parts.
Notice: Check the contact position of shift fork and hub sleeve carefully to determine
if replace the parts.
Clearance“a” ： Maintenance Limit: 1.0mm

2. Insert the shift lever into the hole of the case, check if it works smoothly, if

there is any retardarce, please correct with winch or similar tools.

Reverse, 5th shift fork shaft assembly

1- Reverse Shift fork

2- Spring

3- Ball

4- Slotted spring pin

5-Reverse, 5th Shift fork

6-Reverse , 5th Shift head

7-Reverse , 5th guide shaft

A ：

Slotted spring pin

placket forward

Fig.3-48

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