Chery Fora (Elara A520). Manual — part 175

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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1. Gear Selection & Shift Shaft

2. 1st-2nd Return Spring

3. Top Base For 1st-2nd Return Spring

4. Bottom Base For 1st-2nd Return Spring

5. Split Baffle Ring –1st-2nd Return Spring Assembly

6. Backup Lamp Switch Gate Block

7. Spring Pin

8. Shift Finger

9. Interlock Plate

10. Selector Lever Bracket Bolt

11. Selector Lever Bracket Assembly

12. Boot –Selector Lever

13. Selector Lever Assembly

14. Small Gasket – Selector Lever

15. Large Gasket – Selector Lever

16. Spring Washer – Selector Lever

17. Nut

18. Sleeve – Selector Lever Nut

19. Slide Block – Selector Lever

20. Spring Pin

21. Selector Lever Assembly

22. Boot –Gear Selection & Shift Shaft

23. Oil Seal –Gear Selection & Shift Shaft

24. Air Duct Cap

25. Air Duct

26. Gear Selection & Shift Mechanism Housing

27. Linear Bearing

28. 5th-Reverse Return Spring Retainer

29. Bottom Base For 5th-Reverse Return Spring

30. 5th-Reverse Return Spring

31. Reverse Lock Plate Bracket

32. Bolts –Reverse Lock Mechanism

33. Reverse Lock Plate

34. Torsion Spring – Reverse Lock Mechanism

35. Pin Shaft – Reverse Lock Mechanism

36. Top Base For 5th-Reverse Return Spring

37. Reverse Lock Mechanism Assembly

38. 1st-2nd Return Spring Assembly

39. Selector Lever & Bracket Assembly

40. Gear Selection & Shift Mechanism Housing Assembly

41. 5th-Reverse Return Spring Assembly

42. Gear Selection & Shift Mechanism Assembly

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NOTICE FOR INSTALLATION:

Press in the linear bearing so that the side of
its model number inscribed is on the side of
controller housing. Smear the transmission
oil onto the oil seal lip.

Transmission oil:

Use hypoid gear oil complying with the API
classification GL-4 or above.

SAE 75W~85W

Figure 41

MOUNTING THE AIR VENT:

(1)

Smear sealant onto its inserted portion.

Specified sealant: Mobilux EP2

Figure 42

Linear Bearing

Air Duct

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DIFFERENTIAL ASSEMBLY

3 2 1 11 10 3

6 7 8 4 9 8 6 12

Figure 43

1. Differential Housing

2. Final Drive Driven Gear

3. Front/Rear Differential Bearing

4. Spherical Washer –Planetary Gear

5. Planetary Gear Shaft

6. Adjusting Washer – Side Gear

7. Fixing Pin – Planetary Gear

8. Side Gear

9. Planetary Gear

10. Driving Gear – Odometer

11. Bolts – Final Drive Driven Gear and Differential Housing

12. Differential Assembly

4

5

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NOTICE FOR INSTALLATION:

Installation of the adjusting washers, side
gears, spherical washers, planetary gears and
the planetary gear shaft:

(1) Assemble

the

adjusting

washers

respectively on the backs of the side
gears and put the side gears in place
within the differential.

Remark: the adjusting washer for any new
side gear shall have an appropriate thickness
(0.93-1.00 mm).

(2) Engage two planetary gears with side

gears behind the spherical washers on
the backs of the planetary gears. When
rotating any of these gears, you shall put
it into appropriate place.

(3) Insert the planetary gear shaft.

Figure 44

Figure 45

(4) Measure the clearances between side

gear and planetary gear.

Standard value: 0.025-0.150 mm

(5) If any measured clearance does not

measure up, please select and install the
appropriate adjusting washer(s) and then
measure the clearances again.

Remark: adjust the clearances on both sides
so as for them to be equal.

Figure 46