Chery Fora (Elara A520). Manual — part 168

CHERY A21 SERVICE MANUAL

MECHANISM OF 2.0NALC ENGINE

45

mount the water pipe and insert electric
connector.

8 Replace coolant pump

8.1

Needed tools and auxiliary materials

A box sleeve wrench, a set of open end
wrench, allen wrench, coolant

8.2

Removal

1)

Remove the engine timing belt. （see
“engine timing calibration” for details.）

2)

Loosen the engine water exhaust pipe,
and exhaust coolant.

3)

Removal the coolant pump.

8.3

Installation

The installing steps are reverse to those for
removal.

Infuse enough coolant after installation.

Note: Do not splash the coolant on the timing
belt and skin.

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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QR519 TRANSMISSION SERVICE MANUAL

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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CONTENTS

I OUTSIDE VIEW AND FUNCTIONAL DIAGRAM OF ASSEMBLY . . . . . . .. 3

II FUNCTIONAL DIAGRAM OF ASSEMBLY. . . . . . . . . . . . . . . . 5

III TRANSMISSION SERIAL NUMBER . . . . . . . . . . . . . . . . . . . 6

IV TECHNICAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . 6

V TIGHTENING TORQUE FOR ASSEMBLY . . . . . . . . . . . . . . . . 7

VI DISASSEMBLY PROCEDURE & NOTICE . . . . . . . . . . . . . . . ... 8

VII STRUCTURAL DISASSEMBLY DIAGRAM . . . . . . . . . . . . . . .. 17

VIII TRANSMISSION ASSEMBLY & NOTICE. . . . . . . . . . . . . . . 37

IX AIR EXHAUST METHOD OF HYDRAULIC CLUTCH . . . . . . . . . . . 37

X USE/OPERATION METHOD & NOTICE . . . . . . . . . . . . . . . . . 38

XI COMMON FAULTS & TROUBLESHOOTING . . . . . . . . . . . . . ... 39

XII LIST OF WEARING PARTS. . . . . . . . . . . . . . . . . . . . . . 40

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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I OUTSIDE VIEW AND FUNCTIONAL DIAGRAM OF ASSEMBLY

Gear Shift Mechanism

Assembly

Rear Cover

Assembly

Transmission Housing

Assembly

Quick Coupler

For Release

Bearing

Clutch Housing

Assembly