Chery A18. Manual — part 124

RESOLUTION GRAPH OF OUTPUT SHAFT

1. Rear housing 2. 5

th

Driven gear snap ring 3. 5

th

Driven gear 4. Transmission housing

5. Needle bearing 6. 4

th

Driven gear snap ring 7. 4

th

Driven gear 8. 3

rd

Driven gear

snap ring 9.3

rd

Driven gear 10. 2

nd

Driven gear 11. 2

nd

Driven gear and bushing 12. 2

nd

Synchronizer ring 13. 1

st

-2

nd

Synchronizer assembly 14. Steel spring 15. 1

st

-2

nd

Gear

sleeve 16. 1

st

-2

nd

Hub 17. Gate 18. 1

st

Synchronizer ring 19. 1

st

Driven gear 20. 1

st

Needle bearing snap ring 21. Adjustment shim 22. Front bearing external ring 23.
Clutch housing 24. Output shaft front bearing 25. Output shaft 26. Output shaft
intermediate shaft 27. Intermediate bearing pedestal 28. Bearing fixing bolt Output
shaft break down

ADJUSTMENT TABLE

Adjustment items:

——During the repair of

transmission assembly, you
should think about to adjust
the output shaft or differential
assembly installing dimension
when you change any of the
below element.

——In order to avoid the

ungrateful work we provide
the right table to you.

Adjusted items

Changed parts

Output

shaft

Differential

Transmission housing

No

Adjust

Clutch housing

Adjust

Adjust

Differential cone bearing

No

Adjust

Output shaft

Adjust

No

Output shaft intermediate

bearing pedestal

Adjust

No

Differential housing

No

Adjust

Output shaft intermediate

bearing

Adjust

No

Output shaft front bearing Adjust

No

ADJUSTMENT OF OUTPUT SHAFT

Adjustment:

——You need adjust the thickness of the output

shaft shim after you replaced any part of
clutch housing,output shaft,output shaft
intermediate bearing pedestal, output shaft
intermediate bearing or output shaft front
bearing.

——See the picture, insert adjustment shim with

0.65mm thickness, and press front bearing
external ring of output shaft to bearing
pedestal.

— — Insert the output shaft assembly, put on

bearing pedestal and fasten with 40Nm
moment. See the picture.

Special Tool

Special Tool

CALCULATE THE THICKNESS OF THE ADJUSTMENT SHIM

— — Put a platform benchmark on the clutch

housing, and put a dial indicator with
magnetic base on the benchmark. Set to
zero when the pre fasten force is 1mm.
Move the input shaft up and down
according to the arrowhead direction, read
and record the indication of the indicator.

Main points:

——During measuring, do not roll the output

shaft otherwise the bearing will fall down
and get wrong measuring value.

Disassembly:
——For bearing pre fasten it needs thickness of

the adjustment shim 0.20m; if the reading of
the dial indicator is 0.30mm, and the
thickness of the shim put in advance is
0.65mm, then the thickness of the adjustment
shim should be 0.20mm+0.30mm+0.65mm
=1.15mm.

——See the picture, screw off bearing plate bolt

and take out output shaft.

——Take out front bearing external ring of output

shaft.

——Take out the original adjustment shim.