Chery A series. Manual — part 58

Main points：

1. Please do not take off the fork shaft from

5th fork bushing otherwise the fork and
guide plate will deviate its right position
and fallout.

2. Before assemble the gearshift shaft please

put the transmission at it neutral position.

—— Inset gearshift shaft and big compression

spring, fasten the bolt cover by 50Nm
moment.

——Screw in gearshift positioning holder

assembly and fasten it by 40Nm moment.

J-24

ADJUSTMENT OF 5

TH

FORK

Adjustment:
——Adjust the 5th fork as below:

Turn fork bushing right until the fork bushing
out X=5mm.
Pull off selector shaft and turn left shift to

5th.

Lift 5th coupling housing sleeve slightly by

the fork to eliminate the space between the
driving elements.

——Inspect the space between 5th coupling sleeve

and 5th driving gear. Nominal value a=1mm.
turn 5th fork bushing and adjust the value to
1mm if it is necessary.

Main points:

Move the slip cap and fork slightly to eliminate the
free space when measuring the space a.

——Fasten the 5th shift fork pad using a special

tool to support the gearshift fork. At last put
on the rear housing gasket and rear housing
assembly.

——Lubricate the top of clutch separating rod and

insert. Shift to the gears and check the meshing
conditions.

Special Tool

J-25

DISASSEMBLY, RESOLUTION GRAPH AND ASSEMBLY OF THE REAR

HOUSING

Disassembly:
The disassembly of the rear housing can be finish even if the transmission is not
disassembled from the car. The disassembly as below:

1）Drive the car to the platform.
2）Disassemble clutch control

cable assembly.

3）Disassemble the engine bracket on the transmission

side.

4）Lift the vehicle by a lifter.
5）Screw off the drain bolt under the differential, discharge all the

transmission oil

6）

Take off the fixing bolt of rear housing and dismantle the rear
housing.

J-26

Resolution graph:

1. Clamp—release arm 2. Release arm assembly 3. Clutch release shaft oil seal 4. Rear
housing 5. Fixing bolt 6. Rear housing fixing bolt 7. Clutch release bearing 8. Return
spring 9. Clutch release finger 10. Back cover 11. Fixing clip 12. Drain bolt 13. Flat
spacer 14. Spring washer

Assembly：

The assemble process of rear housing is opposite to it’s disassemble process.

J-27