Chery A series. Manual — part 135
TECHNICAL DATA
TECHNICAL DATE … … … … … … … … … … … … … … … … …TD-2
ENGINE… … … … … … … … … … … … … … … … … … … … …TD-2
LUBRICATION SYSTEM … … … … … … … … … … … … … … … … … …TD-10
COOLING SYSTEM … … … … … … … … … … … … … … … …TD-11
ENGINE ELECTRICAL
FUEL INJECTION
SYSTEM … … … … … … …TD-12
CLUTCH… … … … … … … … … … … … … … … … … … …TD-13
MANUAL TRANSAXLE… … … … … … … … … … … … … … …TD-14
HEATER AND AIR CONDITIONER SYSTEMS… … … … … … … …TD-15
BRAKING SYSTEM… … … … … … … … … … … … … … … … … … …TD-16
SUSPENSION… … … … … … … … … … … … … … … … … … …TD-17
TD-1
TECHNICAL DATA
ENGINE
Model
Parameter
480ED-1000010 Magneti
Marelli (new)
480ED-1000010EA UAES
(new)
Type
Four-cylinders In-Line,
four-stokes, water-cooled
Four-cylinders In-Line,
four-stokes, water-cooled
Cylinder bore (mm)
79.94
79.94
Stroke (mm)
79.52
79.52
Displacement (L)
1.596
1.596
Compression ratio
10:1
10:1
Max Output/speed (kw/r/min)
65/5500
65/5500
Max. Torque/ engine speed) (Nm/r/min)
135/2500-4000
135/2500-4000
Economic Specific Fuel Consumption
(g/kw. H)
285 285
Fuel Supply
Multipoint electric fuel
injection engine
Multipoint electric fuel
injection engine
Ignition Order
1-3-4-2
1-3-4-2
Lubrication Type
Forced + oil splash
Forced + oil splash
Idling speed (r/min)
880±30
850±50
Exhaust (Idling Speed) CO
≤
0.5％
≤
0.5％
Weight（kg） 115 115
Outline Dimension (length*width*height)
(mm)
615×610×680 615×610×680
Idle ignition angel (crank angel, before
TDC)
10°±5° 10°±5°
Intake valve open
26°before TDC
26°before TDC
Intake valve closed
55°after BDC
55°after BDC
Exhaust valve open
66°before TDC
66°before TDC
Valve timing (crank
angel)
Exhaust valve
closed
15°after TDC
15°after TDC
TD-2
Size of Hydraulic Tappet:
Class
Outside circle diameter
(unit: mm)
Hole diameter of the
cylinder head tappet
(unit: mm)
Fit clearance (unit: mm)
Standard
￠
22.200~￠22.212
￠
22.25±0.015 0.023~0.065
T25
￠
22.454~￠22.466
￠
22.50±0.015 0.023~0.065
Cam Height:
Engine model
Admission cam T (unit: mm)
Exhaust cam T (unit: mm)
480 38.602
37.586
480E 37.559
37.559
Standard Size
Oversized (0.38)
Number of cam shaft
journal
Diameter of cam shaft journal
(unit: mm)
Diameter of the cam shaft hole of
the cylinder head (unit: mm)
1 45.12—45.14
45.163—45.188
2 45.37—45.39
45.413—45.438
3 45.62—45.64
45.663—45.688
4 45.87—45.89
45.913—45.938
5 46.12—46.14
45.163—45.188
Number of cam shaft
journal
Diameter of cam shaft journal
(unit: mm)
Diameter of the cam shaft hole of
the cylinder head (unit: mm)
1 44.74—44.76
44.783—44.808
2 44.99—45.01
45.033—45.058
3 45.24—45.26
45.283—45.308
4 45.49—45.51
45.533—45.558
5 45.74—45.76
45.783—45.808
TD-3
Valve Stem Size And Fit Clearance
Intake valve (unit: mm)
Exhaust valve (unit: mm)
Class
Diameter of
valve stem
Inner
Diameter of
valve guide
Clearance
Diameter of
valve stem
Inner
Diameter of
valve guide
Clearance
Standard
8.043
0
018
.
0
+
−
8.063~8.09
4
8.017
0
018
.
0
+
−
8.063~8.094
Oversized
by 0.4
8.443
0
018
.
0
+
−
8.463~8.49
4
0.02
~
0.069
8.417
0
018
.
0
+
−
8.463~8.494
0.046
~
0.095
Size of Intake Valve Seat Ring And Cylinder Head Seat Ring Bore
Class
Diameter of intake valve
seat ring (unit: mm)
Diameter of the seat ring
bore of cylinder head
(unit: mm)
Interference
(mm)
480 engine
43.877
01
.
0
01
.
0
+
−
43.763
025
.
0
0
+
Oversized by 0.5
44.377
01
.
0
01
.
0
+
−
44.263
025
.
0
0
+
Oversized by 1.0
44.877
01
.
0
01
.
0
+
−
44.763
025
.
0
0
+
0.079~
0.124
Size of Exhaust Valve Seat Ring And Cylinder Head Seat Ring Bore
Class
Diameter of exhaust
valve seat ring
(mm)
Diameter of cylinder
head seat ring bore
(mm)
Interference
(mm)
480 and others
38.877
01
.
0
01
.
0
+
−
38.263
025
.
0
0
+
Oversized by 0.5
39.377
01
.
0
01
.
0
+
−
38.763
025
.
0
0
+
Oversized by 1.0
39.877
01
.
0
01
.
0
+
−
39.263
025
.
0
0
+
0.079~0.124
UAES’s new two-valve
38.377
01
.
0
01
.
0
+
−
38.263
025
.
0
0
+
Oversized by 0.5
38.877
01
.
0
01
.
0
+
−
38.763
025
.
0
0
+
Oversized by 1.0
39.377
01
.
0
01
.
0
+
−
39.263
025
.
0
0
+
0.079~0.124
TD-4
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