Chery B11. Manual — part 213

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

6. Fix the snap ring with the special tool.

g

discs and

Note: take care not to deform the sprin
hub.

7. Fix ripple spring onto low-gear clutch
piston.






8. Fix the brake pads, brake
thick snap rings as the figure shows.
Note: do not install the pressure plate
(thick plate) in order to measure the
clearance.
Brake disc and brake pad quantity:
Type Brake

Brake

Special

pad

disc

tool

F4A42-2 6

5

1

9. Fix th

rake pa

e spec

9

e

ds.

0.
er the following steps:
1. Measure the axial clearance with a dial
auge and the special tool MB991631.

hen replace the snap ring installed in

tep 10 to adjust the axial clearance to

andard value.

tandard value: 0-0.16mm

2. Fix the brake pads, brake discs and

e

gure shows. Do not fix the pressure plate

ith ID marking.
ote: fix the pressure plate as per the

llowing steps:

uantity of brake disc and brake pads:

ype

Brake pads Brake disc

ial tool MB9 1631 onto th

b
1 Fix the reaction plate and snap ring as
p
1
g
T
S
st
S
1
sp cial tool MB991631 (F4A4) as the
fi
w
N
fo
Q
T
F4A42 3

2

Type Special

tool

F4A42-2 MB998924

MD998903

Snap ring

Snap ring

Counteractive
plate

Second brake piston

Snap ring

Of
sp

fsetting

ring

20

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

13. Fix the special tool MB991631 onto

te.

e special tool MB991631 to

ose the

5mm (F4A42 ref.)

the brake pads to replace the pressure pla
14. Fix the offsetting spring, second brake
piston and snap ring.
15. Move th
measure the axial clearance. Cho
pressure plate with a thickness compatible
with the measured results from the
following table.
Standard value: 0.79-1.2

Axial

clearance

F4A42

s

)

ID

ng

o.

Thicknes

(mm

marki

Part N

0.6-0.8 6 L

67

1.

MD7595

0.8-1.0 8 1

14

1.

MD7594

1.0-1.2 0 0

15

2.

MD7594

1.2-1.4 2 2

16

2.

MD7594

1.4-1.6 4 4

17

2.

MD7594

1.6-1.8 6

6

18

2.

MD7594

16. Turn over the gearbox

7. Fix the special tool MD998913 onto

compatible with the measured

ID

rking

Part No.

1
the dial gauge and then move the special
tool MD991631 to measure the axial
clearance.
Standard value: 1.65 – 2.11mm
18. Choose the pressure plate with a
thickness
results from the following table.
F4A42 pressure plate:

Axial

Thickness

(mm)

ma

clearance

1.3-1.5 1.6 L MD759567
1.5-1.7 1.8 1 MD759414
1.7-1.9 2.0 0 MD759415
1.9-2.1 2.2 2 MD759416
2.1-2.3 2.4 4 MD759417
2.3-2.5 2.6 6 MD759418
2.5-2.7 2.8 8 MD759419
2.7-2.9 3.0 D MD759420

19. Step 7 to 18 refer to all components

nd special tools fixed for the purpose of
le

0. Dismantle and detach the pressure
late and snap ring selected in Steps 8, 15

nd 18.

1 Install the output shaft’s prestressed

djusting spacer of the minimum thickness

.88mm); MD756579

a
c arance measurement.
2
p
a
2
a
(1

21

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

22. Fix the output shaft outer ring into th
gearbox cover with the special tools of
MB990930 and MB990938.
23. Install the output shaft in the gearbox
with a soft hammer.

e

the special tool

o

l

lock nut shall be tightened in

o the lock nut,

ghten the nut with a tightening torque of

67Nm

w

cia

elease al

d retighten them with a

rque f 17

17.0Kg

7. Move t

put shaf

meas

isplaceme
8. Use 1.8

and 0.01-0.09m

easure th

e in Step

and

ne spacer

same th

ess.

llowing t

sts the t

ness

imension

sting sp

rs. P

hoose the

ppropri

one.

refers to t

ckness o

acer

tep 21.

* refers to the thickness of prestressed

a

Thickness

(mm)

ID mark

Part No.

(mm)

Reference: align the output shaft with the
cover hole with
MD998412.
24. Tighten the set bolts of output bearing
hub with a tightening torque of 23Nm
(2.3Kg-m).
25. Fix the sleeve and roller bearing ont
the output shaft with the special too
MD998350.
Note: this
counterclockwise direction.
26. After apply ATF ont
ti
1

(16.7Kg-m)

ith the spe

l tool.

R

l nuts an

to

0Nm (

-m).

2

he out

t to

ure the

d

nt.

2

8mm*

m** to

m

e valu

28

choose

o

of the

ickn

The

fo

able li

hick

and

d

of adju

ace

lease

c

most a

ate

*

he thi

f sp

fixed in

S
*
sp cer of output shaft.

Thickness

ID mark

Part No.

1.88
1.92
1.96
2.00
2.04
2.08
2.12

88
92
96
00
04
08
12

MD756579
MD756580
MD756581
MD756582
MD756583
MD756584
MD756585

2.36
2.40
2.44
2.48
2.52

2.68
2.72
2.76

36
40
44
48
52

68
72
76

MD756591
MD756592
MD756593
MD756594
MD756595

MD756599
MD760685
MD760686

2.56
2.60
2.64

56
60
64

MD756596
MD765597
MD756598

2.16
2.20
2.24
2.28
2.32

16
20
24
28
32

MD756586
MD756587
MD756588
MD756589
MD756590

22

Chery·Maintenance Manual for Oriental Son

Automatic Transmission

29. Avoid the rotation of lock nuts (two

ieces)

ote: do not tighten the released part.

0. Fix the cover as the figure shows. If

vailable, use MB990931 and MB990938.

1. Install the parking pawl, spacer and

ring. Then install the parking pawl shaft.

eference: install the spring and spacer as

2. Install the parking roller bracket and

en the two support shafts of parking

urn over A/T and complete the following

eps:

p
N






3
a








3
sp
Reference: the surfaces of the parking
pawl shaft and the cover are different.





R
the figure shows.







3
th
roller.
T
st

棘爪轴

23