Chery B11. Manual — part 68

Chery·Maintenance Manual for Oriental Son

Manual Transmission

Outer synchronizer ring/inner
synchronizer ring/conical ring of
synchronizer

Spring snap ring

(1) Check if there is any damage on the
tooth surface and conical surface of the
clutch gear.




(2) Fix the outer ring and inner ring and
then measure Clearance “A” while
pressing them against the gear. In case
“A” is smaller than the limit, the ring
shall be replaced.

Gear

Outer ring

Conical
ring

Limit value: 0.5mm
Note: the whole set of inner ring, outer
ring or conical ring shall be replaced if
any of them needs replacement.

Inner
ring

Synchronizer sleeve and hub
(1) Assemble the synchronizer sleeve
and hub together and check if they are
running smoothly together.
(2) Check if there is any damage to the
front and rear ends of the sleeve’s inner
surface.
Note: the whole set of synchronizer
sleeve and hub needs to be replaced if
either of them needs replacement.

Synchronizer spring
Check if the spring is relaxed, deformed
or worn out.


Transmission gear
(1) Check if there is any damage or wear
on the tooth surface of bevel gear and
clutch bearing
(2) Check if there is any abrasion,
damage or wear on the surface of the
synchronizer conical ring.
(3) Check if there is any damage or wear
on the inner surface and front and rear
ends of the gear.

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Reverse Idle Gear
Assembly and Disassembly





Apply all inner parts with lubricating oil
during assembly

Disassembly steps:
1. Spring snap ring
2. Thrust washer
3. Reverse idle gear
4. Needle bearing
5. Reverse idle gear shaft

6

Chery·Maintenance Manual for Oriental Son

Manual Transmission

Checking
Needle bearing
(1) Assemble the bearing and shaft
together and check if they are running
smoothly together and if there is any
loosening or noise.
(2) Check if the bearing bracket is
deformed or not.

Speedometer gear
Assembly and disassembly

Apply all the inner parts with lubricating
oil during assembly.






Disassembly steps:
1. E-shape steel clamp
2. Speedometer drive gear
3. O-ring
4. Sleeve

7

Chery·Maintenance Manual for Oriental Son

Manual Transmission

Gear lever
Assembly and disassembly

Disassembly steps:
1. Dust cover
2. Nut
3. Spring washer
4. Washer
5. Gear lever lining
6. Gear lever sliding block
7. Gear lever
8. Gear lever lining
9. Dust cover
10. Gear lever shaft









Notice for assembly
Fixing of dust cover

8