Chery B11. Manual — part 84

1.4 Unfixing, fixing or replacement of

two front wheel disc brake linings

Tips: after fixing the brake linings, brake
for a couple of times to engage the brake
linings and brake disc closer together.
The fixing steps are running contrary to
the unfixing steps. While fixing the brake
linings of front axle and replacing the
brake linings of the rear axle
simultaneously, please check the brake
fluid level. Fill in brake fluid to “MAX”
level if necessary.
1. Unfix the decorative plate
Caution: After having unfixed the
decorative plate, take care not to rub the
front of the plate against the ground to
avoid possible scratches.
2. Screw off the four set bolts of the
wheels
Screwing torque: 110N.m
Caution: the screwing torque of the tyre
bolt
3. Release the set bolts of abrasion
indicator light harness of the brake linings
(1) Detach the plug (2).

008

009

（2）

（1）

010

011

(1)

4. Release the upper guide bolt (1) of brake
caliper and then release the lower guide bolt
of brake caliper.
Pull out the brake caliper; do not connect the
brake caliper with the brake hose which
may be damaged in that case.
Fixing instructions: Only clean the guide bolt but
do not apply grease.

012

Check the screw thread and replace guide
bolts that are defected. Toss the brake caliper
upwards to dismantle it and then hang it on
metal wires.



5. Dismantle the brake lining
Caution: mark the brake linings that have matched
well. Do not replace the brake linings if only the
brake lining on one side is worn out.

13

Only when the thickness of brake disc equates or
is less than the minimum thickness (MIIN TH) can
the new brake linings be fixed. Pay attention to
the minimum thickness of brake linings and clean
the brake linings. Do not apply grease on the back
plates of the brake linings.





6. Check the dust seal (1) and replace if necessary.
Clean the contact surfaces of brake pistons (2)

(1) (2)

014

and apply a thin film of sound-muffling ointment.
Caution: do not contact the sound-muffling
ointment with the dust seal, or the dust seal will
become swollen.

015

7. Clean the contact surfaces of brake calipers (3)
and apply one thin film of sound-muffling ointment.








8. Clean the hammerhead guide pieces on the brake
caliper bracket and apply one thin film of

016

sound-muffling ointment.









1.5 Fix or replace the two front brake discs
The fixing steps are contrary to the unfixing steps.

017

1. Dismantle wheel
If necessary, dismantle and clean the brake lining.
Caution: any brake disc which is thinner than the minimum
brake disc thickness shall be replaced. The pair of brake
discs on the same axle shall be replaced simultaneously.
Please reinstall the brake linings if brake discs are replaced.




2. Release the set bolts of brake caliper assembly, dismantle
the brake caliper and tie it on one side.

018

Tips: please keep the brake pipe connected.

3. Release the set bolt and dismantle the brake disc.
Caution: release the brake disc: do not use hammer
or similar articles to strike the drag ring. If necessary,
use a rubber hammer to strike the brake disc carefully.
Fixing instructions:
Replace the set bolts of the brake disc and thoroughly
clean the contact surfaces of the wheel hub. Remove the
rusts if necessary. Any unevenness of contact surfaces
will lead to brake disc deformation and increase of torque.
Please refer to the technical data.

1.6 Check and repair left and right front brake calipers
Tips: upon completion, brake for a couple of times to
engage the brake linings and brake disc closer together.
While fixing the brake linings of front axle and replacing
the brake linings of the rear axle simultaneously, please

019

check the brake fluid level. Fill in brake fluid
to “MAX” level if necessary. The fixing steps are running
contrary to the unfixing steps.
1. Dismantle wheel






2. Release the set bolt (1) of the plug of the abrasion indicator

020

light of brake lining and detach the plug.









3. Release the guide bolt and pull out the brake

021

caliper; do not connect the brake caliper with the brake
hose which may be damaged in that case.
Fixing instructions: Only clean the guide bolt but do not
apply grease. Check the screw thread and replace guide
bolts that are defected. Toss the brake caliper upwards
to dismantle it and then hang it on metal wires.