Chery Tiggo T11 LHD. Manual — part 79
When the bolt is excessively tightened,
it should be fully loosened and then
begin to be tightened again from step
(1).
3
、Check
Cylinder cover
(1)
Check the flatness of the bottom of cylinder
cover with straightedge and plug gauge.
Standard value: 0.03mm
Limit value: 0.2mm
(2)
When the distortion exceeds the limit value,
modification by abrasion is needed.
Abrasion limit value: * 0.2mm
*Together with the abrasion of cylinder
block.
Height of cylinder cover(standard value of
new part): 119.9
~120.1mm
valve
(1)
Check whether the working surfaces of valve
are contacted properly. If the contact is
improper, abrade again with valve polishing
machine. The contacting side of valve seat
should be conformed to the center of valve
working surface.
(2)
If the edge thickness exceeds the usage limit
value, the valve should be replaced.
Edge thickness standard value:
intake. . 1.0mm
exhaust. . 1.2mm
Usage limit value: intake. .
0.5mm
exhaust. . 0.7mm
(3)
Measure the total height of valves. If it is
smaller than the limit value, the valve should be
replaced.
Standard value:
intake: . . 112.30mm
exhaust. . 114.11mm
Limit value:intake. . 111.80mm
exhaust. . 113.61mm
Valve spring
(1) Check the free height of the valve spring. If it is
smaller than the limit value, it should be replaced.
Standard value: 51.0mm
Limit value: 50.0mm
(2) Check the verticality of spring central line and the
bottom surface. If the gradient exceeds the limit
value, it should be replaced.
outer diameter
of valve rod
inner diameter
of valve duct
contact position (in the
center of the splay)
edg
e
thick
included angle between spring central
line and bottom surface vertical line
spring
free
height
valve duct
Standard value: ≤2°
Limit value: 4°
Valve duct
(1) Check the clearance between the
valve duct and the valve rod. When
the clearance exceeds the limit
value, the valve duct or the valve or
both of them should be replaced.
Standard value: intake. .
0.02
-0.05mm
exhaust. . 0.03
-
0.07mm
Limit
value:
intake. . …0.10mm
exhaust. . …
0.15mm
valve seat
(1)Assemble the valve and measure the flange height of
valve rod between the end of valve rod and seat
surface of valve spring. If the measurement value
exceeds the assigned limit value, the valve seat
should be replaced.
Standard value: intake. . 49.30mm
exhaust. . 49.30mm
Limit value: intake. . 49.80mm
exhaust . . 49.80mm
Points for maintaining the valve seat
(1) Before maintaining the valve seat, check the clearance
between the valve duct and the valve rod. Maintain
after replacement of valve duct if necessary.
(2) Repair the width and angle of the valve seat until their
adjustment to the assigned value with abrasion
machine.
(3) After repairing the valve seat, rub the valve and the
valve seat in pairs with rubbing cream. Then check the
flange height of valve rod. (Refer to the checking item
of valve seat).
Points for changing valve seat
(1)Cut a part of the to-be-replaced valve seat from the
end
of
valve rod
flange height
of valve rod
seat surface
of
valve
spring
cut off
height of valve
seat washer
enlarge
the
inner
diameter
inner side to make it thinner and then
remove it.
(2)Repair and adjust the seat hole in cylinder
cover according to the outer diameter of the
enlarged valve seat.
Diameter of valve seat washer
intake
valve seat
enlargement size 0.30
34.435-34.455
enlargement size 0.60
34.735-34.755
exhaust
valve seat
enlargement size 0.30
31.935-31.955
enlargement size 0.60
32.235-32.255
(3)Before assemble the valve seat
washer, heat the cylinder cover to
the temperature of about 250
℃, or
cool the valve seat washer in the
liquid nitrogen in order to engage
inside the cylinder cover.
(4)Repair and adjust the valve seat to
the assigned width and angle with a
valve seat milling cutter. (Refer to
Points for maintaining the valve
seat).
flange value
Points for changing of valve duct
(1) Press out the valve duct to the
direction of cylinder with press
machine.
(2) Modify the valve duct hole of cylinder
cover until the hole diameter gets to
the size of enlarged valve duct to be
installed.
。Caution:
Do not use a new valve duct with the
same size as the disassembled valve
duct.
Duct hole diameter of valve in the
cylinder cover.
enlarge size 0.05
: 11.05-
11.068
enlarge size 0.25
: 11.25-
11.268
enlarge size 0.50
: 11.50-
11.518
(3)As shown in the illustration, press the
valve duct to the assigned flange
value.
Standard value: 14mm
Caution:
。Press the valve duct from the top
surface of cylinder head.
。 the length of intake valve duct
and exhaust valve duct are
different.
(Intake valve
:
45.5,exhaust valve
:50.5)
(4)After installation of valve duct, insert
the new valve and check if it could
move smoothly.
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