Chery Tiggo T11 LHD. Manual — part 21

T11 Service Manual Chassis System

Inspect screw thread to ensure there is no

guide bolt damage. Waggle the brake caliper

from below to the up to unscrew it. And then

remove the brake lining thickness sensor

harness bracket and brake caliper bracket.

5) Remove the brake lining

Note: mark the linings that have been subject

to running in. Never replace brake disc if

brake linings have side wear. Employ a new

brake lining if the thickness of brake disc is

equal or less than minimum thickness. Pay

attention to the minimum thickness of brake

lining, and then clean the brake lining.

Never apply grease to the back plate of brake

lining.

6) Check the damage status of dust seal ring

(1) and replace if necessary. Clean the

contact surface (2) of the piston, and

apply muffle grease.

Note: dust seal ring shall not contact muffle

grease to prevent from expansion.

7) Clean the contact surface (3) of brake

caliper, and coat thin muffle grease on it.

T11 Service Manual Chassis System

8) Clean the hammerhead-shaped guiding

piece of brake caliper bracket, and coat

thin grease on it.

ⅱ Installation Procedures

Installation sequence is opposite to that of removal.

Note:

a. New brake surface needs running in after replacing the brake lining.

b. Run in the new brake surface after surface finishing or replacing the brake disc.

c. Apply the brake for 15 times at a speed of 40-60km/ h to run in the new brake lining.

d. Apply the brake pedal by intermediate or above force to prevent from brake overheating.

ⅲ Diagnostic Information of Brake Lining

a. Check brake lining once per 10000 kilometers.

b. Check brake lining once as long as removing wheel or changing the tire.

c. Check the wearing condition of brake lining at both ends of caliper.

d. Inspect the thickness of internal brake lining to ensure no wear occurs to brake lining. And

some brake linings have a thermal-protective coating, which is molded along with linings.

Avoid wearing between the said thermal-protective coating and the uneven inside/outside

linings, and inspect brake linings via caliper sight hole.

e. Brake lining shall be replaced if the thickness of worn brake lining is less than 7mm. And for

brake lining that is riveted, it shall be replaced if the worn rivet head is less than 5mm.

T11 Service Manual Chassis System

Ⅲ Rear Brakes

1. Assembly drawing of rear brakes

(1) Joint plate assembly

(5) Rear brake disc

(2) Rear brake assembly

(6) Fixing bolt

(3) Lock nut

(7) Brake caliper assembly

(4) Rear wheel hub bearing unit

(8) Disc brake with drum brake assembly

T11 Service Manual Chassis System

2. Removal and Installation of Rear Brake Lining

Hint: after completing the operation, apply the brake for several times to run in brake lining and

brake disc to ensure safety! After replacing the brake lining of rear axle, brake fluid level shall be

inspected to ensure it is between MIN. and MAX.

1) Dismount trim board

Note: prevent the front surface of the vehicle

from friction with ground after removing the trim

board in case of scratching it.

2) Unscrew five fixing bolts of the wheel and

remove the wheel.

Torque: 120N.m

Note: The tightening torque of tire bolt shall be

highlighted.

3) Loosen guide bolt and the fixing bolt of brake

hose.

Inspect screw thread and replace defective guide

bolt. Waggle brake caliper from below to the up

and dismount it. And then hang the brake caliper

by wire.