Chery A15 / 480 LHD model. Manual — part 98
tube clamp to stop the fuel return in order
to verify that the fuel pressure can be
established quickly.
No
Repair or replace the
fuel injector or the fuel
pipe.
Yes
Repair or replace the
fuel air inlet pipe.
12
Verify that the fuel inlet pipe has any
leakage or blockage.
No
Replace the fuel pump.
Yes
Repair or replace the
fuel return pipe.
13
Verify that the fuel return pipe has any
leakage or bending.
No
Replace the fuel
pressure regulator.
Yes
Proceed to next step.
14
Run the engine at idle speed until the
coolant temperature reaches its normal
value in order to verify that the ignition
advance angle is normal.
No
Adjust the ignition
advance angle.
Yes
Replace the coolant
temperature sensor.
15
Disconnect the coolant temperature sensor
to verify that the engine is normal.
No
Proceed to next step.
Yes
Proceed to next step.
16
Verify that the compression pressure of
engine cylinder is normal.
No
Fix the malfunction.
Yes
Proceed to next step.
17
Verify that the resistance of each cylinder
high voltage cable is normal.
No
Replace
Yes
Replace
18
Verify that the ignition coil and high
voltage cable have any damage parts or
cracks.
No
Proceed to next step.
Yes
Replace the ECU.
19
Verify that the spark plug is normal.
No
Replace the spark plug.
10) A/C system malfunction
Yes
Proceed to next step.
1
Verify that there is enough refrigerant and
the A/C belt, A/C clutch and pressure switch
are in good condition.
No
Fix the malfunction.
Yes
Fix the indicated
malfunction.
2
Run the engine at idle speed and turn on the
A/C switch. Inspect with the diagnostic
tester to see whether there is any
malfunction with the A/C thermo-sensitive
resistance.
No
Proceed to next step.
Yes
Proceed to next step.
3
Turn on the A/C switch and connect the
adaptor between ECU and the wiring
harness. Measure and see whether the
ECU’s A/C switch and A/C pressure have
any signal input.
No
Inspect the wiring
harness.
Yes
Replace the bulb or
repair the wiring
harness.
4
If the car is controlled by low electrical
level, verify that the A/C still functions
when it is turned off.
No
Proceed to next step.
Yes
Repair the A/C relay
and the wiring
harness.
5
Verify that there is any low level output
from the ground terminal of A/C relay
solenoid coil in ECU.
No
Replace the ECU.
11) Periodically instability (the memory has to be restored after ECU’s
power-off)
Yes
Fix the indicated
malfunction.
1
Turn the ignition switch to “ON” position.
Inspect with the diagnostic tester to see
whether
there
is
any
malfunction
information record.
No
Proceed to next step.
Yes
Proceed to next step.
2
Verify that the air filter is free of any
blockage.
No
Replace
Yes
Proceed to next step.
3
Verify that the air intake pressure is
maintained between 35-65 kPa at idle
speed.
No
Overhaul air intake
system and leakage.
Yes
Proceed to Step 7
4
Run the engine at idle speed and cut off
the cylinder one by one in order to verify
that the speed is decreased and fluctuated.
No
Proceed to next step.
Yes
Proceed to next step.
5
Turn the ignition switch to “ON” position
and connect the adaptor between ECU and
the wiring harness. Verify that the
voltages
at
following
ECU’s
pins
including absolute pressure sensor output
of air intake manifold, air intake
temperature
sensor
output,
coolant
temperature sensor output, oxygen sensor
output, electronic grounding, ignition
switch pin, and ECU’s pins of 65#, 64#,
67#, and 66# (output connected to idle
actuator) are normal.
No
Repair or replace the
wiring harness.
Yes
Proceed to next step.
6
Run the engine at idle speed until the
coolant temperature reaches its normal
value in order to verify that the ignition
advance angle is normal.
No
Inspect other items.
Yes
Clean
7
Verify that the sensing holes of air intake
manifold pressure sensor and air intake
temperature sensor have any blockage.
No
Proceed to next step.
Yes
Replace the fuel.
8
Verify that the fuel is deteriorated or
contaminated with water.
No
Proceed to next step.
Yes
Proceed to next step.
9
Apply a voltage supply of 12V directly
between the battery and the fuel injector
with special connector, and verify that the
fuel injector functions normally.
No
Overhaul the fuel
injector and relevant
wiring harness.
Yes
Proceed to next step.
10
Verify that the resistance of each cylinder
high voltage cable is normal.
No
Replace
11
Verify that the ignition coil and high
Yes
Replace
voltage cable have any damaged parts or
cracks.
No
Proceed to next step.
Yes
Replace the ECU.
12
Verify that the spark plug is normal.
No
Replace the spark plug.
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