Chery QQ6 (S21) / S12LHD. Manual — part 237

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Figure 8

9. Disassembly of gearshift mechanism

As shown in Figure 9, remove the gearshift arm bracket bolts and reverse gear lockup mechanism bolts

first, use a hammer and a special tool to knock off all spring pins, use a special tool to remove the split

washer, and then disassemble each part of the gearshift mechanism.

Gearshift arm bracket bolts (2 in total)

Reverse gear lockup mechanism bolts (2 in total)

Split washer

Figure 9

10. Disassembly of input shaft

As shown in Figure 10, Use a special tool (such as bearing remover etc.) to remove the two bearings on

the input shaft first, use a special tool to remove the rear snap ring, and then take off the fifth gear

synchronizer assembly.

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Rear snap ring

Fifth gear synchronizer

Figure 10

After the fifth gear synchronizer assembly is removed, remove the remaining parts such as shift gears,

needle bearings and synchronizers in turn as shown in Figure 11; when disassembling, be sure to keep the

synchronizer of each gear concurrent with its corresponding synchronizer ring.

Figure 11

Bearing (when disassembling, be

careful and use a special tool)

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11. Disassembly of output shaft

The method and process for disassembly of output shaft are basically the same as those for input

shaft and the output shaft can be disassembled to the status as shown in Figure 12.

Figure 12

12. Disassembly of differential

As shown in Figure 13, use a special tool to take off the two bearings first, remove the bolts for driven

gear and differential housing, remove the driven gear, knock off the fixing pin of the planetary gear, and then

take out every part inside the differential (Figure 14).

Fixing pin of planetary gear

Bolts for driven gear and differential housing (8 in total)

Figure 13

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Figure 14

13. Disassembly of release mechanism of clutch

As shown in Figure 15, take off release bearing of the clutch first, remove the bolts for release fork, and

then draw the release shaft assembly off the clutch housing (during the drawing off process, be sure to

prevent the release return spring from ejection); also, remove the bush and dismount release mechanism of

the clutch from the clutch housing.

Release bearing of clutch

Bolts for release fork

Release fork Release arm

Bush Release return spring