Chery QQ6 (S21) / S12LHD. Manual — part 194

20

Right side oil seal of differential

Special tool for installation

Oil seal of input shaft

Special tool

Figure 19

First, install the oil duct of output shaft to its designated position as shown in Figure 20 (note that the

oil inlet and outlet of the oil duct should align with those on the housing), and then use a special tool to

respectively install the outer rings of the front bearing of output shaft and the differential bearing.

21

Special tool for installation

of outer ring of bearing

Outer ring of

output shaft

Oil duct

Figure 20

The tool for installation of oil seal can be used to install the three bushes. When installing the bushes,

stagger the gap on the bush and that on the clutch housing (the two gaps can not coincide), as shown in

Figure 21.

Special tool Bush

Gap of bush

Figure 21

Opening direction of installation position of

clutch housing bearing

22

Wearing bush

Now start to install release bearing assembly and release bearing as shown in Figure 22. First, install

the two wearing bushes to their designated positions, and then put the release bearing through bush, release

return torsion spring, release fork (release fork and release bearing should be assembled properly in advance,

and then set the release bearing onto the housing) and bush in turn up to its designated position, finally,

tighten the release arm bolts (with torque as 20±2Nm). See Figure 23.

Release fork

Release shaft assembly

Release arm bolt (with tightening

torque as 20±2Nm)

Release return

torsion spring

23

Figure 23

3. Assembly of transmission housing

First, use a special tool to fit oil seal of the differential to its designated position (when fitting the oil seal,

care should be taken to prevent oil leak in the future, and replacement with new oil seal is recommended),

and then respectively install oil drain channel, bush (note: the installation process for this bush is the same

as that for the bush of clutch housing above), linear bearing etc. to their designated positions. See Figure 24.

Special tool for installation of oil seal Oil seal of differential Oil drain channel Bush Linear bearing

Figure 24

4. Assembly of gearshift mechanism assembly

Assembly of gearshift mechanism assembly is comparatively simple, which can refer to the disassembly

process of the gearshift mechanism assembly. Remember to check the amount of parts to prevent neglected

installation. Please refer to Figure 25 for tightening torque of the bolt.