Chery QQ6 (S21) / S12LHD. Manual — part 2

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1.1. Removal Step . . . . . . . . . . . . . . . . . . . . . . . . ... 65

1.2. Installation Step. . . . . . . . . . . . . . . . . . . . . . . . 67

2. Removal of Instrument Panel cross beam. . . . . . . . . . . . . . . . 68

2.1. Removal Step . . . . . . . . . . . . . . . . . . . . . . . . ... 68

2.2. Installation Step. . . . . . . . . . . . . . . . . . . . . . . . 70

Chapter 8 Air Conditioning (A/C) System . . . . . . . . . . . . . . . . . . . . .. 71

I. System Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . 71

II. Removal of Evaporator Assy. . . . . . . . . . . . . . . . . . . . . . . .. 71

1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 71

2. Disassembly/Reassembly Step. . . . . . . . . . . . . . . . . . . . . 71

3. Installation of Evaporator Assy. . . . . . . . . . . . . . . . . . . . ... 73

4. Disassembly/Reassembly of Evaporator Interior . . . . . . . . . . . . . . 73

4.1. Removal Step . . . . . . . . . . . . . . . . . . . . . . . . ... 73

4.2. Installation Step. . . . . . . . . . . . . . . . . . . . . . . . 78

III. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Chapter 9 Body Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . .. 80

I. Chassis Control Point . . . . . . . . . . . . . . . . . . . . . . . . . . .. 80

II. Body Assembly Dimension . . . . . . . . . . . . . . . . . . . . . . . . 83

1. Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 83

2. Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

3. Left View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4. Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 104

III. Dimension of Engine Compartment . . . . . . . . . . . . . . . . . . . ... 110

Windscreen Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

V. Dimension of Opening of Each Part. . . . . . . . . . . . . . . . . . . . . 112

Chapter 10 Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . ... 113

Section 1 Battery Negative Electrode Harness . . . . . . . . . . . . . . . . .. 113

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 113

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 113

III. Disassembly/Reassembly of Battery Harness . . . . . . . . . . . . . . . 113

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 113

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 113

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 113

Section 2 Engine Compartment Harness . . . . . . . . . . . . . . . . . . . 115

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 115

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 116

III. Disassembly/Reassembly of Engine Compartment Harness. . . . . . . . 117

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 117

(II). Precautions: . . . . . . . . . . . . . . . . . . . . . . . . ... 117

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 117

Section 3 Electronic Injector Harness. . . . . . . . . . . . . . . . . . . . 125

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 125

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 126

III. Disassembly/Reassembly of Engine Harness . . . . . . . . . . . . . . . 127

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(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 127

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 127

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 127

Section 4 Interior Harness. . . . . . . . . . . . . . . . . . . . . . . . 133

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 133

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 134

III. Disassembly/Reassembly of Interior Floor Harness . . . . . . . . . . . ... 135

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 135

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 135

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 135

Section 5 Instrument Harness Assy. . . . . . . . . . . . . . . . . . . . .. 142

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 142

II. Definition of Main Connectors. . . . . . . . . . . . . . . . . . . . . 143

III. Disassembly/Reassembly of Instrument Harness . . . . . . . . . . . . 150

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 150

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 150

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 150

Section 6 Evaporator Harness. . . . . . . . . . . . . . . . . . . . . . . 152

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 152

II. Definition of Main Connectors. . . . . . . . . . . . . . . . . . . . . 152

III. Disassembly/Reassembly of Evaporator Harness . . . . . . . . . . . . ... 153

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 153

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 153

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 153

Section 7 Front Left Door Harness . . . . . . . . . . . . . . . . . . . . . 155

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 155

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 156

III. Disassembly/Reassembly of Front Left Door Inner Harness. . . . . . . . .. 157

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 157

(二) , Precautions . . . . . . . . . . . . . . . . . . . . . . . . .. 157

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 157

Section 8 Front Right Door Harness . . . . . . . . . . . . . . . . . . . . .. 159

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 159

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 160

III. Disassembly/Reassembly of Front Right Door Inner Harness. . . . . . . . 160

1. Removal Step . . . . . . . . . . . . . . . . . . . . . . . . . 160

2. Installation Step. . . . . . . . . . . . . . . . . . . . . . . . . 160

Section 9 Rear Door Harness. . . . . . . . . . . . . . . . . . . . . . . . 161

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 161

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 162

III. Disassembly/Reassembly of Rear Left Door Inner Harness . . . . . . . . ... 163

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 163

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 163

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 163

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IV. Disassembly/Reassembly of Rear Right Door Inner Harness . . . . . . . . . 164

Section 10 Back Door Harness . . . . . . . . . . . . . . . . . . . . . . .. 165

I. Schematic Diagram of Harness . . . . . . . . . . . . . . . . . . . . . 165

II. Main Connectors Description. . . . . . . . . . . . . . . . . . . . ... 166

III. Disassembly/Reassembly of Back Door Inner Harness . . . . . . . . . . .. 167

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 167

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 167

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 167

Section 11 Defroster Harness. . . . . . . . . . . . . . . . . . . . . . . . 170

I. Schematic Diagram of Defroster Positive Harness. . . . . . . . . . . . . 170

II. Schematic Diagram of Defroster Negative Harness. . . . . . . . . . . . . 170

III. Main Connectors Description . . . . . . . . . . . . . . . . . . . . . 170

IV. Disassembly/Reassembly of Rear Defroster Harness . . . . . . . . . . . . 171

(I). Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .. 171

(II). Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 171

(III). Removal Procedure . . . . . . . . . . . . . . . . . . . . . .. 171

8

Chapter 1 Engine Hood and Luggage Compartment

I. Removal of Engine Hood

1. Preparation

Tool: flat head screwdriver, pliers, wrench

2. Precautions

2.1. During the removal, pay more attention to

the application of appropriate strength.

No rude operation.

2.2. During the removal/reassembly of trim,

especially pay more attention to the protection

of surface ornaments so that any ornament may

not be damaged.

3. Disassembly/Reassembly of engine
hood accessories

3.1. Removal Step

3.1.1. Remove the clip from the heat insulation

washers (19 pcs in total) with a flat head

screwdriver, and detach the heat shield from the

engine compartment.

3.1.2. Pull off the washing liquid hose.

3.1.3. Detach two water spray nozzle clips from

the bottom of engine hood, push the nozzle

from the bottom of engine hood, and take out

the nozzle from the outside.

3.2. Installation Step

The installing steps are reverse to those for

removal.