Chery A15. Manual — part 295

IV. Output shaft bearing and lining

1. Unfixing
(1) Unfix the needle roller bearing from the output shaft bearing ring (Figure 135).
(2) Unfix the output shaft bearing spacer plate bolts (Figure 136).
(3) Fasten fix Tool 6787 and screw the special tools onto the output shaft bearing ring
(Figure 137).
(4) Unfix output shaft bearing ring with special tools.




1-Input shaft bearing
2-Output shaft bearing
3-Big-diameter retainer ring









1-Bearing spacer plate
2-Bearing seat washer









1-C-3752
2-Special Tool 6787
3-Output shaft bearing

Figure 135 Output Shaft Bearing











Figure 136 Output Shaft Bearing











Figure 137 Unfixing the Output Shaft
Bearing Lining

2. Fixing
(1) Place the output shaft bearing into
the hole of the bearing seat washer

(2) Insert Special Tool C-4628 and C-
4171 into output shaft bearing seat
washer (Figure 138).
The screwing torque is 11N.m (96in.lbs).




1-Tool C-4171
2-Tool C-4628
3-Output shaft bearing seat washer







V. Unfixing the synchronizer
1. Cleaning synchronizer
Clean the synchronizer with cloth and
take out the spring, steel balls, sliding
blocks and couplings carefully.
2. Cleaning spring assembly
Do not try clearing the spring and
assembly with cloth as the friction parts
will peel off. Blow it clean with
compressed air.
3. Checking
Check the following components:
Deformed, worn-out and defected tooth
Worn-out or deformed spline
Deformed and worn-out steel balls and
springs
Please replace the assembly in the above
cases.
4. Assembly
(1) Fix proper synchronizer spline hub
onto the input shaft with the “U”-marked
side of the spline hub facing upwards.

Figure 138 Fixing the Output Shaft
Bearing Seat Washer

(2) Fix the spring onto the spline hub
(Figure 139).

1-Coupling
2-Steel ball
3-Sliding block
4-Spring
5-Spline hub



(3) Fix the sliding block and spring onto
the spline hub.
(4) Apply lubricating oil onto the sliding
block and fix the steel balls onto the
sliding block (Figure 140).

1-Output shaft
2-Spline hub
3-Sliding block
4-Steel ball




(5) Press down the steel ball sliding
block coupling and fix the coupling in
place (Figure 141).



1-Coupling
2-Input shaft
3-Sliding block

Figure 139 Synchronizer Assembly














Figure 140 Synchronizer Steel Balls












Figure 141 Coupling the Synchronizer

(6) Place the synchronizing ring onto the
spline (Figure 142).



(7) Fix the synchronizing ring. The
spline and steel ball are required to be
fixed into the synchronizing ring.



1- Synchronizing ring
2-Synchronizer
3-Sliding block
4-Steel ball
5-Spring

Figure 142 Sliding Block