Chery A15. Manual — part 292

Figure 100 Fixing/unfixing the Three-
way Catalyst Heat-insulating Plate















Figure 101 Gearbox Tie-ins












Figure 102 Gear Lever Assembly



(9) Fix the gear-shifting cable onto the
gear lever and then fix the clip (Figure
103).


1-Rubber seal nut
2-Shift lever bracket
3-Gear-shifting cable
4-Clip

(10) Adjust the gear-shifting cable tie-in.
(a) Release the adjusting screw for the
tie-in (Figure 104).
(b) The gear-shifting mechanical
structure and gearbox tie rods are all
spring-driven and capable of self-
positioning. Place the gear-shifting
mechanical structure and gearbox shift
lever at neutral position. Make sure that
the shift lever is appropriately positioned,
place the shift lever at 3

rd

or 4

th

position

and rotate the adjusting screw of the
shift lever with a torque of 8N.m. Take
care while tightening the screws so that
the gear-shifting mechanism is not
eccentrically located.
(c) Check the car performance at each
gear of the gearbox.


1-Adjusting screw of the gear lever







(11) Fix the central control booth
assembly (Figure 105).

Figure 103 Gear-shifting Cable
Assembly






















Figure 104 Adjusting Screw of the Gear
Lever Tie Rod











1-Central Control booth

(12) Fix the gear lever protective cover
(Figure 106).





1-Gear lever protective cover






(13) Fix the gear lever handle (Figure
107).

1

1-Gear lever handle









(14) Fix the rubber handle onto the gear
lever.
(15) Ensure that the gear lever is
operated properly.

Figure 105 Fixing/unfixing the Central
Control Booth











Figure 106 Gear Lever Protective Cover













Figure 107 Fixing/unfixing the Gear
Lever




(16) Fix the air filter assembly (Figure
108).









Figure 108 Fixing/unfixing the Air Filter
Assembly

1

III. Car speed sensor
The car speed sensor is fixed near the
output shaft and gives out pulsating
signals with the pinion moving through
the magnetic field. The engine computer
then receives and interprets the signals
and determines the speed display
through the car speed control circuit.
1. Unfixing
(1) Jack up the car
(2) Detach the car speed sensor plug
(Figure 109).
Note: clean the car speed sensor
surface after it is unfixed.
(3) Unfix the set bolts of the car speed
sensor (Figure 109).




1-Plug
2-Car speed sensor
3-O-ring
4-Pinion












Figure 109 Fixing/unfixing the Car
Speed Sensor Pinion

(4) Unfix the car speed sensor from the differential.
Note: Do not drop any sensor pinion during unfixing.
(5) Unfix the sensor drive pinion from the car speed sensor.
2. Fixing
(1) Fix the car speed sensor pinion (Figure 109).
(2) Use new “O” rings and fix the car speed sensor onto the differential assembly (Figure
109).
(3) Screw on the torque converter bolts with a torque of 7N.m.
(4) Plug in the car speed sensor (Figure 109).
(5) Lower and trial run the car and check if the speedometer is working properly.




Section Eight: Fixing/Unfixing Input/Output Shaft Bearings and Synchronizer


I. Input shaft bearing and coupling
1. Dismantling the input shaft bearing and coupling (Figure 110)

1-Differential bearing
2-Output shaft bearing
3-Input shaft bearing
4-Bearing spacer plate




(1) Fix special tools on the side of input

shaft bearing, gear casing and
differential clutch.

(2) Press down the input shaft bearing
from outside of the casing (Figure 111).



1-Speical tool
2-Flange

Figure 110 Input Shaft and Coupling



3-Input shaft bearing and coupling