Chery A15. Manual — part 98
The quality of spray coating process for surface protective layer plays a decisive part for the
quality of anticorrosive function with protective layer. The processes include.
1. General cleaning, and coating with phosphate.
2. General spray coating with alkyl ester-based paint.
3. PVC gel is sprayed at the joints of body, to prevent leakage, and PVC gel is also to be
sprayed for the lower plate underneath the car body (such as gear case, the lower plate of
car body, door sill, and other places), to prevent the general assembly from damage of
sandstones.
4. Primer is to be spray coated through static electric system, as the second protective layer.
5. According to the principle for optimal efficiency, lacquer enamel shall be sprayed one or
two times (as primer or cleaning coat) through static system.
6. Protection wax is to be sprayed in the open area of the general assembly through timed
spraying system.
PROTECTION OF UNDERBODY PANEL
PVC
Lacquer Putty
S-42
SIZE ADJUSTMENT FOR MOVABLE PARTS
To facilitate test and re-installation of the body moveable parts, the correct clearances of
these parts after adjustment are listed below.
TEST DATA
A=4±0.5 B=6.5±1 C=4±0.5 D=6.5±1 E=4±0.5 F=7.5±1 G=4±0.5
S-43
OPENING SIZE OF ENGINE
COMPARTMENT AND WINDSCREEN
Size Code STD Value Part Measured
A1090 ±2mm Front Mount
Installation Center
B1550 ±2mm Diagonal Line
between Fixing
Bolts of Fenders
C628 ±2mm Space between
Mount Installation
Center and Fender
D997 ±2mm Space between
Center of Fire Wall
and Fixing Bolts of
Fender
E731 ±2mm Opening of
Windscreen
Inspect length of diagonal lines of engine
compartment and diagonal lines of the outer
frame of windscreen.
The values of a group of diagonal lines should
be equal:
A1=A2; B1=B2
S-44
Size Code STD Value Part Measured
A 1235±2mm Opening of Boot
B 1142±2mm Y-Directional
Distance of Boot
Inspect the length of diagonal lines in the outer
frame of luggage boot.
Values of a pair of diagonal lines should be
equal:
A1=A2;
INSPECT THE SPACE BETWEEN
COLUMN B & COLUMN C
Size Code STD Value Part Measured
A 1484±2mm Y-Directional Space of
Installation
Positions for Locking
Column of Column B
B 1365±2mm Y-Directional Space of
Fixing Seats for Safety
Belts with Front Seats
C 1098±2mm Y-Directional Space of
Rear Mount
Installation Center
Positions
D 1459±2mm Y-Directional Space of
Installation Positions
for Locking Columns
of Real Fender
S-45
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