Chery A15. Manual — part 88

DISASSEMBLY AND ASSEMBLY OF INTERIOR CEILING… … … . … …S-26

DISASSEMBLY AND ASSEMBLY OF REAR DOOR TRIM PANEL… … … …S-28

DISASSEMBLY/ASSEMBLY OF CARPET FOR PASSENGER COMPARTMEN.S-28

DISASSEMBLY AND ASSEMBLY OF SEATS… … … . … … . … … …S-29

DOORS & WINDOWS… … … . … … . … … . … … . … … …S-31

REMOVAL & INSTALLATON OF DOORS… … … . … … . … … …S-31

REMOVAL & INSTALLATON OF TRUNK LID… … … . … … . … … S-33

REMOVAL & INSTALLATON OF FRONT DOOR GLASSES… … … . . S-36

REMOVAL & INSTALLATON OF REAR DOOR GLASSES… … … . … … S-37

REMOVAL & INSTALLATON OF REAR QUARTER GLASS… … … . … S-37

REMOVAL & INSTALLATON OF FRONT WINDOW REGULATOR… … … …S-38

REMOVAL & INSTALLATON OF REAR WINDOW REGULATOR… … … …S-39

MAINTENANCE OF BODY BEAM… … … . … … . … … . … … . S-40

BAISC EXPLANATION OF MAINTENANCE OF CAR BODY… … … …S-40

PROCESS FOR ANTI-CORROSIVE PROTECTION LAYER… … … …S-41

SIZE ADJUSTMENT FOR MOVABLE PARTS… … … . … … . … … …S-43

OPENING SIZE OF ENGINE COMPARTMENT AND WINDSCREEN… … … S-44

INSPECT THE SPACE BETWEEN COLUMN B & COLUMN C… … … …S-45

INSPECT THE SPACE BETWEEN HINGES OF COLUMN A… … … …S-46

INPECT THE SPACE BETWEEN HINGES WITH COLUMN B… … … …S-47

INSPECT THE OPENING SIZES OF FRONT DOOR & REAR DOOR… … … S-47

PROTECTION WAX INSIDE CAR… … … . … … . … … . … … …S-49

PROTECTION WAX OUTSIDE CAR… … … . … … . … … . … … S-50

DIAGNOSIS OF DAMAGES WITH CAR… … … . … … . … … …S-50

APPLICATION OF PUTTY ADHESIVES ON THE FRONT EXTERIOR PART OF
BODY … … … . … … . … … . … … . … … . … … …S-52

APPLICATION OF PUTTY ADHESIVE FOR REAR EXTERIOR PART. …... S-54

BODY INTERIOR SPRAY COATED WITH PUTTY ADHESIVE… … … …S-56

CHECKING THE SIZE OF UNDERBODY PANEL… … … . … … . … S-59

I N S P E C T T H E B O D Y B Y U S I N G T H E F R A M E WO R K O F S P E C I A L

S-2

MEASUREMENT SYSTEM… … … . … … . … … . … … . …S-61

SUNROOF… … … . … … . … … . … … . … … . … … . …S-63

BRIEF INTRODUCTION OF SUNROOF’S MODEL AND FUNCTION… … … S-63

DESCRIPTION OF SUNROOF FUNCTION… … … . … … . … … …S-66

INSTRUCTIONS OF SUNROOF MAINTENANCE… … … . … … . … S-69

DISASSEMBLY AND ASSEMBLY OF SUNROOF… … … . … … . … S-72

REPLACEMENT OF GLASS PANEL… … … . … … . … … . … … S-76

REPLACEMENT OF SEAL… … … . … … . … … . … … . … S-78

REPLACEMENT OF SUNSHADE … … … . … … . … … . … … …S-82

PROGRAM DESCRIPTION… … … . … … . … … . … … . … S-90

NOTES ON MAINTENANCE AND USEAGE… … … . … … . … … …S-91

S-3

EXTERIOR ACCESSORIES

REMOVAL, INSTALLATION & ADJUSTMENT OF ENGINE HOOD

REMOVAL：
------Brace engine hood to remove washer

nozzle of windshield.

------Loosen the four screws securing engine

hood and hinges, two each side, while
the other operator removes the hood.

INSTALLATION:
------Install in the reverse order of removal.

ADJUSTMENT:
------To ensure an even clearance of 4 ±

0.5mm, consistent height and smooth
transition around the hood, the hinge is
designed with slot in it to make final
adjustment of engine hood.

------In making transverse adjustment of the

hood, loosen the bolt as shown in the
figure to move the hood till the desired
value is reached.

------In making vertical adjustment of the

front part of the hood, adjust the pin with
the rubber stopper to keep front fender
and engine hood on the same level.

S-4

REMOVAL & INSTALLATION OF HOOD LOCK

REMOVAL:
------Remove the upper hood lock. Tightening

torque for the bolt as shown in the figure is
14±2N·m.

------Remove the lower hood lock.. When

removing the grid of radiator, remove the
four screws on the central part to remove
front panel.

------When removing hood lock, loosen the cap

for the opening of release cable to drill off
the rivet between the lock and front panel.

------Remove pin and lock hook. Remove the

two screws between it and engine hood.

------Removal of lock handle. Take out the two

screws between the control panel and mud
guard from inside.

INSTALLATION:
-----Install in the reverse order of removal.

NOTE：Tightening torque for the upper bolts of

upper hood lock is 14±2 N.m.

S-5