Chery A11. Manual — part 138

Disassembly and Assembly of Transmission

1.

Fastening screw CQ1500885 (4 pieces with torque at 25 Nm)

2.

Fastening screw CQ1500865 (2 pieces with torque at 25 Nm)

3. Draining plug

4. Rear housing of transmission

5. Gear-5 synchronizer assembly

6. Gear-5 driven gear snap ring

7. Gear-5 driven gear

8. Gear-5 fork locking board

9. Gear-5 fork assembly

10. Gear-5 toothholder fastening turnbuckle

11. Disk gasket

12. Gasket

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1. Rear baffle screws of input shaft (4 pieces with torque at 15Nm)

2. Transmission housing assembly

3. Fastening screws Q1830845 (12 pieces with torque at 25Nm)

4. O seal ring

5. Screw plug cap of shifting gear

6. Big spreader spring of shifting gear

7. Shifting gear assembly

8. Shifting locking-seat assembly

9. Spread spring—damping ring

10. Output flange

11. Disk-shape washer of output flange

12. Snap ring of output flange

13. Blind cover of flange

14. Idler shaft fixed bolt

15. Fastening screws CQ1500835 (2 pieces with torque at 25Nm)

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1. Gear-4 driven gear snap ring
2. Gear-4 driven gear
3. Gear-3 driven snap ring
4. Gear-3 driven gear
5. Gear-2 driven gear
6. Gear-2 synch ring
7. Gear-2 needle roller bearing
8. Gear-2 needle roller bearing bush
9. Gear-1 and gear-2 synchronizer assembly
10. Gear-1 synch ring
11. Gear-1 driven gear
12. Gear-1 needle roller bearing
13. Fixing bolt of bearing seat
14. Closing ring of gear-1 needle roller bearing
15. Intermediate bearing seat of output shaft
16. Differential gear assembly

17. Damping ring
18. Spreader spring—damping ring
19. Output flange
20. Disk-shape gasket of output flange
21. Snap ring of output flange
22. Blind cover of output flange
23. Fork shaft
24. Gear-5 fork bushing
25. Gear-3 and gear-4 forks
26. Gear-5 fork guide board
27. Guide board of reverse gear fork
28. Gear-1 and gear-2 forks
29. Input shaft assembly
30. Idler shaft
31. Idler assembly
32. Clutch housing assembly

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Disassembly and Assembly of Transmission

Disassembly

Support up the transmission, unscrew the draining plug of

clutch at side of differential gear, and unscrew the

draining plug of rear cover. (as indicated by arrow). Drain

out the oil completely.

Unscrew the joint bolt of rear housing and transmission

housing, dismantle the rear housing assembly and take out

the separate bearing of clutch and gasket of rear housing.

Pull out the separate jogger of clutch

Remove the black dust cover of shifting bearing (A),

unscrew the shifting locking-seat assembly (1) and rev

lamp switch assembly (2).

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