Chery A11. Manual — part 141

The rear housing can be repaired without removing the

transmission from the car.

Procedures of Dismantlement

Put the car on a platform

Remove the cable assy. of clutch.

Remove the support of engine at side to transmission

Lift the car

Drain out the lubricant in transmission.

Unscrew the fastening bolts of rear housing, and

remove the rear housing.

Procedures of Assembly

Reverse to the above procedures of dismantlement

Control arm of clutch, oil seal of separate shaft,

dismantlement and assembly of separate shaft

Procedures of dismantlement: when changing these

parts, it is not necessary to remove the transmission

assy.

Put the car on a platform

Remove the cable assy. of clutch.

Remove the support of engine at side to transmission

Lift the car

Drain out the lubricant in transmission.

Use deift punch to flush down the rear cover; pay

attention not to damage the contact surface.

Remove the fixing clip of separate finger, pull out the

separate shaft of clutch and take out the finger and

spring.

The separate shaft of clutch can be taken down.

Use deift punch to flush down the oil seal assy. of separate

shaft, pay attention not to damage the contact surface.

Procedures of Assembly:

The assembly is reverse to dismantlement in procedures.

Pay attention the following points:

Apply grease onto the surface of oil seal and press the seal

in with special tool.

Mount the separate finger of clutch as indicated in figure,

then mount the separate shaft, spring and clip. When

mounting spring, notice the position in figure.

Press the new rear cover onto its due position with special

tool.

If mounting on the complete car, follow the below

procedures:

Fill oil into transmission to the given level.

Lower the car on the platform and connect the cables of

clutch.

Dismantlement and assembly of oil seal of shifting shaft

The dismantlement and assembly of oil seal of shifting shaft

can be done without dissembling the transmission assy.

Dismantlement:

Remove the oil seal of shifting shaft by grafter or deift

punch.

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Assembly:

Apply grease onto the lips of oil seal, and press the seal

fully into transmission housing with special tool.

Assembly: Mount the bearing in the part of housing

where the shifting shaft is contained. Press the bearing

onto its due position with special tool.

Afterwards, install the shifting shaft.

Dismantlement and assembly of bearing of shifting

shaft

Dismantlement and assembly of needle roller bearing

of output shaft

Dismantlement:

When changing the bearing of shifting shaft, it is needed

to take out the shaft. Remove oil seal; put the special tool

into the housing of shifting shaft, as indicated in figure,

and knock until the bearing jumps out.

Dismantlement:

Flush down the needle roller bearing with special deift

punch.

Assembly: press the needle roller bearing onto its due

position with special tool.

Special tool

Special tool

Special tool

Special tool

Special tool

Special tool

Special tool

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Dismantlement, Disassembly and Assembly of

Shifting Shaft

When doing this, it is not necessary to disassemble

the transmission assy.

Dismantlement:

Put the assy. on the shelf or platform, with the gear at

neutral position. (the shifting shaft should be able to

move smoothly by arrow direction). Unscrew the

shifting fixing-seat assy.

Dismantlement: Press spring-1 by arrow direction to

compress the spring inside. Keep it at the position until

snap ring-2 is removed.

Assembly: the procedures are reverse to the above.

Note: be sure that the fork system is at neutral position.

The torque of screw plug is 50Nm.

The torque of shifting shaft fixing-seat is 40Nm.

Unscrew the plug with special tool and take out

shifting shaft.

Dismantlement of clutch housing assy.

After changing the clutch housing, it is necessary to

readjust the output shaft and differential gear.

Dismantlement and assembly of needle roller shaft of

input shaft

Dismantlement:

Flush down the needle roller bearing with special deift

punch.

Special tool

Special tool

Special tool

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Assembly

Assembly

As indicated, mount the needle roller bearing of input

shaft with special deift punch and be sure it is pressed

onto due position.

Apply grease onto the lips of oil seal and press the oil

seal onto its due position with special tool.

Dismantlement and assembly of oil seal of input shaft

Dismantlement: When dismantling the oil seal of input

shaft, it is not necessary to disassemble the transmission

assy.

Dismantlement and assembly of cone bearing

They are intermediate bearings, and meant to the

differential bearings that are respectively installed on the

clutch housing and transmission housing. When

mounting cone bearing, pay attention not to confuse, esp.

never replace the outer and inner loops matched for the

two same differential bearings. When changing the cone

bearing, readjust the mounting positions of relevant

shafts/bearings.

Dismantle the oil seal of input shaft with special tool as

indicated in figure.

Special tool

Special tool

Special tool

Special tool

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