Chery A11. Manual — part 9

CIRCUIT

POWER GLASS LIFTER CONTROL UNIT

B=WHITE

N=BLACK

R=RED

M=BROWN

V=GREEN

A=BLUE

H=GREY

Z=PURPLE

G=YELLOW

G Window Glass Lifter Module

E40 Left Front Window Lifter Switch

E81 Right Front Window Lifter Switch

V14 Left Front Window Lifter Motor

V15

Right Front Window Lifter Motor

○

19 Beside Central Electrical Box

TK1 12 Holes Connector (Left B Pillar Side)

TK2 12 Holes Connector (Right B Pillar Side)

CIRCUIT

POWER GLASS LIFTER CONTROL SWITCH

V26 Left Rear Window Glass Lifter Motor

V27 Right Rear Window Glass Lifter Motor

TA1 4 Holes Connector Glass (Left B Pillar Side)

TA2 4 Holes Connector Glass (Right B Pillar Side)

E39 Rear Window Glass Lifter Lock –Out Switch

E52 Left Rear Dorr Upper Window Lifter Switch

E54 Right Rear Dorr Upper Window Lifter Switch

E53 Left Rear Window Glass Lifter Switch

E55 Right Rear Window Glass Lifter Switch

B=WHITE

N=BLACK

R=RED

M=BROWN

V=GREEN

A=BLUE

H=GREY

Z=PURPLE

G=YELLOW

Usage, repair and maintenance specification of CAC gasoline engine

Remove main bearing bolt. Take out the main bearing cap

carefully. Arrange them according to the sequence. Read the

bearing clearance according to the proportion stated in the cover of

plastic clearance gauge. Check the bearing clearance from the third

main bearing and extending to the two sides. The clearance of

main bearing is 0.011—0.058m m.
——Check clearance of connecting rod bearing

Use the above method to check clearance of connecting rod

bearing.

Clearance of connecting rod bearing is 0.006—0.06mm.

——The size of connecting rod journal and connecting rod

bushing： unit：mm

——The size of main journal and main bearing half：

unit：mm

Level

The diameter of connecting

rod journalφ

The thickness of

connecting rod

bushing

standard

47.89—47.91 1.480—1.487

u

ndersize 0.025

47.89—47.91 1.492—1.499

undersize 0.25

47.64—47.66 1.605—1.612

undersize 0.5

47.39—47.41 1.730—1.737

undersize 0.75

47.14—47.16 1.855—1.862

undersize 1.0

46.89—46.91 1.980—1.987

Level

The diameter.

of main

journal

The diameter of

main bearing bore

of cylinder body

The thickness

of main

bearing half

shell

Standard

57.98—58.00

62.2935±0.0065 2.131—2.138

oversize 0.4

57.98—58.00

62.6935±0.0065 2.331—2.338

undersize

0.002

57.98—58.00

62.2935±0.0065 2.141—2.148

undersize 0.25

57.73—57.75

62.2935±0.0065 2.256—2.263

undersize 0.50

57.48—57.50

62.2935±0.0065 2.381—2.388

undersize0.75

57.23—57.25

62.2935±0.0065 2.506—2.513

undersize 0.25

oversize 0.4

57.73—57.75

62.6935±0.0065 2.456—2.463

undersize 0.50

oversize 0.4

57.48—57.50

62.6935±0.0065 2.581—2.588

undersize 0.75

oversize 0.4

57.23—57.25

62.6935±0.0065 2.706—2.713

Fig. 67

Fig. 66

Fig.65

39

Usage, repair and maintenance specification of CAC gasoline engine

—the size of crankshaft thrust, thrust washer and cylinder

block thrust： unit：mm

Fig. 68

T

w

o thrus

t pieces

level

The size of
cylinder body
thrust

The size of
crankshaft thrust

The thickness of
thrust washer

standard

24±0.03 28.825—28.875 2.326±0.025

oversize
0.38

24±0.03 29.205—29.255 2.516±0.025

Installation：
——Before installation, use the second screw tap taps the

threaded hole in cylinder body, especially the threaded

hole of cylinder head bolt and main bearing bolt.

The threads of cylinder head bolt is M10×1.5—6H，

the threaded hole of main bearing bolt is M12×1.75—

6H。
——The installation of crankshaft woodruff key

Drive the semicircular key into key groove lightly.

The magnitude of interference for key and key groove is

0.00—0.051mm。After the semicircular key is installed,

check the protrusion height. It should be 1.392 —

1.739mm.
——Crankshaft thrust washers are two pieces. They are

only installed on the front and back thrust surface of

cylinder block.

Before installation, apply the engine oil on the

surface with oil groove of thrust washer. position the

surface with oil groove towards the cylinder body and the

surface with oil groove towards crankshaft.
——During installing crankshaft, engine oil should be

applied main journal, connecting rod journal, thrust

surface and bearing half.
——The character like 1,2,3,4,5 are casted on the top of

main bearing cap and also an arrow. During assembling,

install them from the front according to the sequence. At

the same time, have the arrow pointing to the front end

surface of cylinder block. The width of main bearing cap

1,2,4,5 is same, but the width of main bearing cap 3 is

larger than others.

The main bearing cap is retained by rabbet. It is

press fit between rabbet and cylinder body. The press fit

clearance is 0.025 — 0.145mm. After installation, the

surface of the first and the fifth main bearing caps should

be even or lower than the front and back end surface of

cylinder body.

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