Subaru Legacy (2005 year). Manual — part 501

CS-45

CONTROL SYSTEMS

MT Gear Shift Lever

9) Remove the rod from lever.

10) Separate the rod and inner boot.
11) Remove the snap ring from the stay.

12) Separate the gear shift lever and the stay.

13) Remove the boot and bushing from gear shift
lever.

14) Remove the spring pin, the bushing and the
snap ring.

15) Remove the bushing and spacer from boss.

(A) Rod

(B) Lever

(C) Stay

(A) Snap ring

CS-00233

(C)

(A)

(B)

(A)

CS-00234

CS-00235

(A) O-ring

(B) Bushing

(A) Bushing

(B) Snap ring

(A) Bushing

(B) Spacer

CS-00236

(A)

(B)

(A)

CS-00237

(A)

(B)

CS-00238

(B)

(A)

(A)

CS-46

CONTROL SYSTEMS

MT Gear Shift Lever

16) Remove the bushing and cushion rubber from
the stay.

D: ASSEMBLY

1. 5MT MODEL

NOTE:
• Clean all the parts before assembly.
• Apply grease [KOPR-KOTE (Part No.
003603001) or equivalent] to each part.
1) Mount the bushing and cushion rubber on the
stay.

2) Install the bushing and spacer to boss.

3) Using new self-locking nuts, install the boss to
the joint.

Tightening torque:

18 N

⋅

m (1.8 kgf-m, 13.3 ft-lb)

4) Install the snap ring to gear shift lever and install
the bushing.

NOTE:
Apply grease to the bushing.

5) Apply grease to the bushing and O-ring, and
then install to the gear shift lever.

(A) Bushing

(B) Stay

(C) Cushion rubber

(A) Bushing

(B) Cushion rubber

(A) Bushing

(B) Spacer

CS-00239

(B)

(C)

(A)

CS-00061

(A)

(B)

CS-00238

(B)

(A)

(A)

(A) Spring pin

(B) Bushing

(A) O-ring

(B) Bushing

(C) Snap ring

CS-00322

CS-00060

(B)

(A)

CS-00320

(B)

(A)

(C)

(A)

CS-47

CONTROL SYSTEMS

MT Gear Shift Lever

6) Apply sufficient grease into boss, and then install
the gear shift lever to the stay.

7) Install the washer and snap ring.

8) Insert the gear shift lever and rod into boot hole.
9) Install the rod.

Tightening torque:

12 N

⋅

m (1.2 kgf-m, 8.9 ft-lb)

10) Install a new lock wire.

NOTE:
• Install the lock wire to the stay groove.
• Bend the extra wire to same direction of lock wire
winding.

2. 6MT MODEL

NOTE:
• Clean all the parts before assembly.
• Apply NIGTIGHT LYW No. 2 grease or equiva-
lent to each parts.

(A) Snap ring

(A) Rod

(B) Lever

(C) Stay

CS-00319

CS-00318

(A)

(A)

(B)

(C)

CS-00317

(A) Lock wire

(A) Inner boot

(B) Lock wire

(C) Stay

(A)

CS-00316

CS-00240

(A)

(A)

(B)

(B)

B

B

(B)

B - B

(C)

CS-48

CONTROL SYSTEMS

MT Gear Shift Lever

1) Mount the bushing and cushion rubber on the
stay.

2) Install the bushing and spacer to boss.

3) Install the snap ring to gear shift lever and install
the bushing.

NOTE:
Apply grease to the bushing.

4) Apply grease to the bushing and O-ring, and
then install to the gear shift lever.

5) Apply sufficient grease into boss, and then install
the gear shift lever to the stay.

6) Install the washer and snap ring.

7) Insert the gear shift lever and rod into boot hole.
8) Install the rod.

(A) Bushing

(B) Stay

(C) Cushion rubber

(A) Bushing

(B) Spacer

(A) Bushing

(B) Snap ring

CS-00239

(B)

(C)

(A)

CS-00238

(B)

(A)

(A)

CS-00237

(A)

(B)

(A) O-ring

(B) Bushing

(A) Snap ring

CS-00236

(A)

(B)

(A)

CS-00235

(A)

CS-00234