Subaru Legacy (2005 year). Manual — part 666

6MT-11

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

9. REVERSE IDLER GEAR ASSEMBLY

(1)

Base COMPL

(9)

Reverse coupling sleeve

(17)

Reverse idler holder

(2)

Washer

(10)

Reverse idler gear

(18)

Spring pin

(3)

Reverse idler gear No. 2

(11)

Spring

(19)

Knock pin

(4)

Needle bearing

(12)

Sub gear

(5)

Reverse idler synchro set

(13)

Friction plate

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(6)

Reverse idler gear bushing

(14)

Snap ring

T: 25 (2.5, 18.4)

(7)

Needle bearing

(15)

Washer

(8)

Shifting insert key

(16)

Snap ring

MT-00444

(1)

(9)

(18)

(19)

(8)

(10)

(11)

(12)

(13)

(15)

(16)

(14)

(17)

(2)

(3)

(4)

(5)

(6)

(7)

T

T

6MT-12

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

10.FRONT DIFFERENTIAL

(1)

Drive pinion shaft

(7)

Differential bevel pinion

(13)

Retainer lock plate

(2)

Hypoid driven gear

(8)

Roller bearing

(14)

Differential side retainer LH

(3)

Pinion shaft

(9)

Differential case

(4)

Straight pin

(10)

Oil seal

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(5)

Washer

(11)

Differential side retainer RH

T1: 25 (2.5, 18.4)

(6)

Differential bevel gear

(12)

O-ring

T2: 69 (7.0, 50.9)

MT-01263

(1)

(2)

T2

(8)

(9)

(4)

(3)

(6)

(7)

(7)

(8)

(12)

(12)

(10)

(10)

(14)

(13)

T1

T1

(13)

(11)

(5)

(5)

(6)

6MT-13

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

11.TRANSMISSION MOUNTING

(1)

Pitching stopper

(6)

Rear crossmember

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2)

Spacer

(7)

Cushion D

T1: 35 (3.6, 25.8)

(3)

Cushion C

(8)

Center crossmember

T2: 50 (5.1, 36.9)

(4)

Front plate

(9)

Rear plate

T3: 58 (5.9, 42.8)

(5)

Rear cushion rubber

(10)

Front crossmember

T4: 70 (7.1, 51.6)

T5: 140 (14.3, 103)

MT-00448

(1)

T3

T4

T4

T4

T1

T5

T1

T2

(2)

(4)

(5)

(7)

(8)

(7)

(3)

(2)

(9)

(10)

(6)

(3)

6MT-14

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

C: CAUTION

• Wear work clothing, including a cap, protective
goggles, and protective shoes during operation.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• When disassembling the case and other light al-
loy parts, use a plastic hammer to open the case.
Do not pry it apart with a screwdriver or other tool.
• Be careful not to burn yourself, because each
part on the vehicle is hot after running.
• Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.

• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Apply gear oil onto sliding or revolution surfaces
before installation.
• Replace deformed or otherwise damaged snap
rings with new ones.
• Before installing O-rings or oil seals, apply suffi-
cient amount of gear oil to avoid damage and defor-
mation.
• Be careful not to incorrectly install or fail to install
O-rings, snap rings and other such parts.
• Before securing a part on a vice, place cushion-
ing material such as wood blocks, aluminum plate,
or cloth between the part and the vice.
• Avoid damaging the mating surface of the case.
• Before applying sealant, completely remove the
old seal.

D: PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

398791700

REMOVER

Used for removing and installing spring pin (6
mm).

399527700

PULLER SET

Used for removing and installing roller bearing
(Differential).
(1) Bolt (899521412)
(2) Puller (399527702)
(3) Holder (399527703)
(4) Adapter (398497701)
(5) Bolt (899520107)
(6) Nut (021008000)

ST-398791700

ST-399527700

(1)

(2)

(3)

(4)

(5)

(6)