Subaru Legacy (2005 year). Manual — part 595

5AT-79

AUTOMATIC TRANSMISSION

Center Differential Carrier

5) Pull out the intermediate shaft and thrust bear-
ing.

D: ASSEMBLY

1) Install the thrust washer onto intermediate shaft.
2) Install the thrust bearing onto intermediate shaft.
3) Install the pinion gears and washers.
4) Insert the shaft into the center differential as-
sembly.
5) Install the snap ring.
6) Using a press, install a new ball bearing into cen-
ter differential assembly.
ST

498077000

REMOVER

7) Apply vaseline onto the seal ring outer surface
and shaft grooves.
8) Install a new seal rings.

E: INSPECTION

• Check each parts for holes, damages or other
foreign matters.
• Inspect the extension end play and adjust it to
within specification. <Ref. to 5AT-73, ADJUST-
MENT, Transfer Clutch.>

(A) Plate

(B) Center differential carrier

AT-00170

(A)

(B)

ST

5AT-80

AUTOMATIC TRANSMISSION

Parking Pawl

30.Parking Pawl

A: REMOVAL

1) Remove the transmission assembly from vehi-
cle. <Ref. to 5AT-38, REMOVAL, Automatic Trans-
mission Assembly.>
2) Remove the extension case and intermediate
case. <Ref. to 5AT-71, REMOVAL, Extension
Case and Intermediate Case.>
3) Remove the center differential carrier. <Ref. to
5AT-78, REMOVAL, Center Differential Carrier.>
4) Remove the parking support actuator.

5) Remove the parking pawl, parking pawl shaft
and return spring.

B: INSTALLATION

1) Set the transmission to “N” range.
2) Install the parking pawl, parking pawl shaft and
return spring.

3) Temporarily secure the parking support actua-
tor.
4) Set the ST between parking pawl and parking
support actuator.

ST

18679AA000

ADJUSTER

5) Tighten the securing bolts while pressing park-
ing support actuator with finger.

Tightening torque:

10

±

2 N

⋅

m (1.0

±

0.2 kgf-m, 7.4

±

1.5 ft-lb)

CAUTION:
Press the reduction driven gear and parking
pawl in top condition.

6) Using the ST, tighten the bolts which tightened in
step 5) with specified angle.

Tightening angle:

18

°±

2

°

ST1

18679AA000 ADJUSTER

ST2

18854AA000 ANGLE GAUGE

AT-02067

AT-02068

AT-02068

ST

AT-02069

AT-03362

ST

5AT-81

AUTOMATIC TRANSMISSION

Parking Pawl

NOTE:
Do not use extension as much as possible.

7) Install the center differential carrier. <Ref. to
5AT-78, INSTALLATION, Center Differential Carri-
er.>
8) Install the extension case and intermediate
case. <Ref. to 5AT-71, INSTALLATION, Extension
Case and Intermediate Case.>
9) Install the transmission assembly into vehicle.
<Ref. to 5AT-42, INSTALLATION, Automatic
Transmission Assembly.>

C: INSPECTION

Make sure that the tab of parking pawl on reduction
driven gear is not worn or otherwise damaged.

AT-02071

ST

AT-02072

ST

5AT-82

AUTOMATIC TRANSMISSION

Converter Case

31.Converter Case

A: REMOVAL

1) Remove the transmission assembly from vehi-
cle. <Ref. to 5AT-38, REMOVAL, Automatic Trans-
mission Assembly.>
2) Remove the torque converter assembly. <Ref. to
5AT-70, REMOVAL, Torque Converter Assembly.>
3) Remove the transmission harness connector
from stay.
4) Remove the turbine speed sensor 1. <Ref. to
5AT-57, REMOVAL, Turbine Speed Sensor 1.>
5) Remove the oil charge pipe. <Ref. to 5AT-69,
REMOVAL, Oil Charge Pipe.>
6) Remove the ATF filter inlet and outlet pipes.
<Ref. to 5AT-60, REMOVAL, ATF Filter.>
7) Remove the converter case mounting bolt.
8) Lay along the transmission body, and then re-
move the oil pan.
9) Remove the three converter case mounting bolts
(TORX

®

).

ST

18676AA020

TORX

®

WRENCH

10) Separate the converter case by lightly tapping
with plastic hammer.
11) Remove the differential assembly. <Ref. to
5AT-92, REMOVAL, Front Differential Assembly.>
12) Remove the oil seal from converter case.

B: INSTALLATION

1) Check the appearance of each component and
clean them.
2) Press-fit the oil seal to converter case using ST.
ST

499587100

OIL SEAL INSTALLER

3) Install the differential assembly to case. <Ref. to
5AT-92, INSTALLATION, Front Differential Assem-
bly.>
4) Install the left and right side retainers. <Ref. to
5AT-95, ADJUSTMENT, Front Differential Assem-
bly.>
5) Apply proper amount of liquid gasket to the en-
tire matching surface of converter case.

Liquid gasket:

THREE BOND 1215 (Part No. 004403007)

6) Install the converter case assembly without
damaging bushing and oil seal.

Tightening torque:

41 N

⋅

m (4.2 kgf-m, 30.2 ft-lb)

7) Install the three converter case mounting bolts
(TORX

®

).

ST

18676AA020

TORX

®

WRENCH

Tightening torque:

41 N

⋅

m (4.2 kgf-m, 30.2 ft-lb)

8) Apply proper amount of liquid gasket to the en-
tire oil pan mating surface, and then install it.

Liquid gasket:

THREE BOND 1217B (Part No. K0877YA020)

AT-01974

AT-01979

ST

AT-01975

AT-01974