Subaru Legacy (2005 year). Manual — part 98

SC(H4SO 2.0)-3

STARTING/CHARGING SYSTEMS

General Description

B: COMPONENT

1. STARTER

(1)

Front bracket

(7)

Internal gear ASSY

(13)

Brush holder ASSY

(2)

Sleeve bearing

(8)

Shaft ASSY

(14)

Sleeve bearing

(3)

Lever set

(9)

Gear ASSY

(15)

Rear cover

(4)

Magnet switch ASSY

(10)

Packing

(16)

Rear cover set

(5)

Stopper set

(11)

Yoke ASSY

(6)

Overrunning clutch

(12)

Armature

SC-02005

(14)

(1)

(2)

(3)

(4)

(10)

(11)

(12)

(13)

(15)

(16)

(5)

(6)

(7)

(8)

(9)

SC(H4SO 2.0)-4

STARTING/CHARGING SYSTEMS

General Description

2. GENERATOR

(1)

Pulley nut

(7)

Bearing

(13)

Terminal

(2)

Pulley

(8)

Stator coil

(3)

Front cover

(9)

IC regulator with brush

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(4)

Ball bearing

(10)

Brush

T1: 4.7 (0.48, 3.5)

(5)

Bearing retainer

(11)

Rectifier

T2: 108 (11.0, 80)

(6)

Rotor

(12)

Rear cover

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

T1

T1

T2

SC-00163

SC(H4SO 2.0)-5

STARTING/CHARGING SYSTEMS

General Description

C: CAUTION

• Wear work clothing, including a cap, protective
goggles, and protective shoes during operation.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Be careful not to burn yourself, because each
part on the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
battery.

SC(H4SO 2.0)-6

STARTING/CHARGING SYSTEMS

Starter

2. Starter

A: REMOVAL

1) Remove the collector cover. (Turbo model and
3.0 L Non-turbo model).
2) Disconnect the ground cable from battery.

3) Remove the air intake chamber. (Non-turbo
model) <Ref. to IN(H4SO 2.0)-7, REMOVAL, Air In-
take Chamber.> <Ref. to IN(H6DO)-7, REMOVAL,
Air Intake Chamber.>
4) Remove the intercooler. (Turbo model)
<Ref. to IN(H4DOTC)-12, REMOVAL, Intercool-
er.>
5) Remove the air intake chamber stay LH. (SOHC
non-turbo model)
• MT model

• AT model

6) Disconnect the connector and terminal from
starter.

7) Remove the starter from transmission.

NOTE:
For MT model, the bolt is used in place (A).

B: INSTALLATION

Install in the reverse order of removal.

NOTE:
For MT model, the bolt is used in place (A).

Tightening torque:

50 N

⋅

m (5.1 kgf-m, 37 ft-lb)

IN-00203

SC-00176

SC-00177

(A) Terminal

(B) Connector

SC-00006

SC-00184

(A)

SC-00184

(A)