Subaru Legacy IV (2008 year). Manual — part 495

CO(H6DO)-6

General Description

COOLING

C: CAUTION

• Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing
any work.
• Remove contamination including dirt and corrosion before removal, installation or disassembly.
• Keep the disassembled parts in order and protect them from dust and dirt.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
• Prepare a container and cloth to prevent scattering of engine coolant when performing work where engine
coolant can be spilled. If the fuel spills, wipe it off immediately to prevent from penetrating into floor or flowing
out for environmental protection.
• Follow all government and local regulations concerning disposal of refuse when disposing engine coolant.

D: PREPARATION TOOL

1. SPECIAL TOOL

2. GENERAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

499977100

CRANK PULLEY
WRENCH

Used for stopping rotation of crank pulley
when loosening and tightening crank pulley
bolts.

1B022XU0

SUBARU SELECT
MONITOR III KIT

Used for troubleshooting the electrical sys-
tem.

TOOL NAME

REMARKS

Radiator cap tester

Used for checking radiator and radiator cap.

ST-499977100

ST1B022XU0

CO(H6DO)-7

Radiator Fan System

COOLING

2. Radiator Fan System

A: WIRING DIAGRAM

CO-02254

3

1

2

B136

ECM

16

F108

F106

7

B361

1
7

F108

2 3

8

10

1

9

4

11 12 13 14 15 16

5 6 7

17 18

B361

1
7

2 3

4 5 6

8 9 10 11 12 13 14

29

18

F106

1 2 3

B7

E

SBF-6

MAIN SBF

No.2

No.26

B143

B:

F36

E:

E6

3

1 2

7

4 5

6

F36

E:

B143

1 2 3 4

5 6 7

12 13 14 15 16 17 18

B:

8

19

11

9

20

10

E

M

M

MAIN FAN RELAY 1

MAIN FUSE BOX (M/B)

F17

1

2

F17

1 2

B136

16

10 11 12 13 14 15

25

24

30

9

8

7

17 18 19 20
28

21 22 23

29

32

31

1

2

3

4

5

6

27

26

33 34 35

MAIN FAN MOTOR

SUB FAN MOTOR

THROUGH JOINT CONNECTOR

RADIATOR FAN
CONTROL UNIT

IGNITION SWITCH

CO(H6DO)-8

Radiator Fan System

COOLING

B: RADIATOR FAN CONTROL OUTPUT WAVEFORM

C: INSPECTION

DETECTING CONDITION:
• Engine coolant temperature is 93°C (199°F) or more.
• A/C switch is turned OFF.
• Vehicle speed is 19 km/h (12 MPH) or less.
TROUBLE SYMPTOMS:
Radiator main and sub fans do not rotate under the above conditions.

(A)

5

V

Step

Check

Yes

No

1

CHECK MAIN FAN RELAY 1.
1) Turn the ignition switch to OFF.
2) Remove main fan relay 1 from the main fuse
box.
3) Measure the resistance of terminal in main
fan relay 1 switch.

Is the resistance 1 M

: or

more?

Go to step 2.

Replace the main
fan relay 1.

2

CHECK MAIN FAN RELAY 1.
1) Connect the main fan relay 1 coil side termi-
nal to the battery.
2) Measure the resistance between terminals
of main fan relay 1 switch.

Is the resistance less than 1

:? Go to step 3.

Replace the main
fan relay 1.

3

CHECK POWER SUPPLY FOR ECM.
1) Disconnect the connectors from ECM.
2) Turn the ignition switch to ON.
3) Measure the voltage between ECM connec-
tor and chassis ground.

Connector & terminal

(B136) No. 29 (+) — Chassis ground (–):

Is the voltage 10 V or more?

Go to step 4.

Repair the power
supply line.

CO-02117

(V)

0

(A)

CO(H6DO)-9

Radiator Fan System

COOLING

4

CHECK POWER SUPPLY FOR RADIATOR
FAN CONTROL UNIT.
1) Turn the ignition switch to OFF.
2) Connect the connector to ECM.
3) Disconnect the connector from radiator fan
control unit.
4) Turn the ignition switch to ON.
5) Measure the voltage between radiator fan
control unit connector and chassis ground.

Connector & terminal

(F106) No. 1 (+) — Chassis ground (–):

Is the voltage 10 V or more?

Go to step 5.

Repair the power
supply line.

5

CHECK HARNESS BETWEEN ECM AND RA-
DIATOR FAN CONTROL UNIT.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from ECM.
3) Measure the resistance of harness between
radiator fan control unit and ECM connector.

Connector & terminal

(B136) No. 18 — (F106) No. 2:

Is the resistance less than 1

:? Go to step 6.

Repair the open
circuit of harness
between ECM and
radiator fan control
unit.

6

CHECK RADIATOR FAN CONTROL UNIT
AND GROUND CIRCUIT.
1) Connect the connector to ECM and radiator
fan control unit.
2) Measure the resistance between radiator
fan control unit connector and chassis ground.

Connector & terminal

(F106) No. 3 — Chassis ground:

Is the resistance less than 5

:? Go to step 7.

Repair the open
circuit of harness
between radiator
fan control unit
connector and
chassis ground.

7

CHECK FAN MOTOR.
1) Disconnect the connector from radiator fan
control unit.
2) Connect the battery positive (+) terminal to
terminal No. 1 of the radiator fan control unit,
and the ground (–) terminal to terminal No. 3.

Does the fan motor rotate?

Go to step 8.

Replace the fan
motor which does
not rotate.

8

CHECK OUTPUT SIGNAL FROM ECM.
1) Connect the delivery (test) mode connector.
2) Turn the ignition switch to ON.
3) Check the output waveform using oscillo-
scope. <Ref. to CO(H6DO)-8, RADIATOR FAN
CONTROL OUTPUT WAVEFORM, Radiator
Fan System.>

Connector & terminal

(B136) No. 18 (+) — Chassis ground (–):

Is a waveform output?

Replace the radia-
tor fan control unit.
<Ref. to
CO(H6DO)-25,
Radiator Fan Con-
trol Unit.>

Replace the ECM.
<Ref. to
FU(H6DO)-38,
Engine Control
Module (ECM).>

Step

Check

Yes

No