Jaguar X-Type Sedan and Estate (Wagon). Manual — part 572
By pressing the outer edges of the wiring harness cable length stop together the adjuster can be slid up or down the jaw. This decreases or
increases the length by which the wiring harness cable insulation will be stripped from the pre-terminated wiring harness or wiring harness
wire. The adjuster has a position indicator to align with a graduated scale and this sets the correct length in millimetres, of insulation to be
stripped. The amount of insulation to be stripped is shown in the Relationship Table.
The illustration shows the insulation stripper tool and a wiring harness correctly gripped in the jaws. A wire cutter is provided on the outer
side of the fixed jaw.
Cable Correctly Gripped in Stripper Blades
Crimping Pliers
Crimping Pliers
The crimping pliers have a moving jaw and a stationary jaw, with three different sized crimping enclosures. Each of the enclosures is
identified by a red, blue or yellow coloured dot which corresponds to the three colours of the pre-terminated wiring harness(s) and butt
splice connector colors.
List of Parts
Description
Part Number
Quantity
W iring Harness Repair Kit
418-S065
1
Pre-Terminated W iring Harness(s)
418-066 to 418-103 inclusive
10 each
Glue Lined Heat Shrink Pack – small diameter
418-104
25 per pack
Glue Lined Heat Shrink Pack – larger diameter
418-105
10 per pack
Case Assembly Comprising – carry case, lid, inner lid, base, insert, trays foam spacers
418-106
1
Butt Splice Connector – Red
418-107
50 per pack
Butt Splice Connector – Blue
418-108
50 per pack
Butt Splice Connector – Yellow
418-109
20 per pack
Extraction Tool Handle
418-110
1
Extraction Tip Pack consists of 2 spare screws plus
418-S111
1
Tip A
418-118
1
Tip B
418-119
1
Tip C
418-120
1
Tip D
418-121
1
Tip E
418-122
1
Tip F
418-123
1
Tip G
418-124
1
Tip H
418-125
1
Tip I
418-126
1
Tip J
418-127
1
Tip K
418-128
1
Sleeve Identification Pack – for Red insulation
418-112
500
Sleeve Identification Pack – for Blue insulation
418-113
500
Sleeve Identification Pack – for Yellow insulation
418-114
500
Instruction Manual
JTP 593
1
Crimping Pliers
YRW 500010
1
W ire Stripping Tool
418-117
1
Items can be ordered from:
SPX United Kingdom Limited
Ironstone Way
Brixworth
Northants
NN6 9UD
United Kingdom
Telephone: +44 (0) 1327 704461
Fax: +44 (0) 1327 706632
Repair Methods
CAUTION: Several different types and sizes of terminal may be found in a single electrical connector housing.
It is necessary to identify:
The conductor (wire) size of the affected wiring harness
The electrical connector range from which the damaged wiring harness is to be removed
The terminal type
Use of the approved diagnostic tool will greatly assist in the quick identification of electrical connectors and faulty pin terminal(s).
Reference can also be made to the vehicle Electrical Guides, held by Dealers, to identify wiring harness(s) and electrical connector(s).
By using the Relationship Table, the wiring harness conductor (wire) size can be related to a suitable pre-terminated wiring harness by the
color of the insulation. Also, the correct length of insulation to be stripped from the wiring harness lead is identified.
Relationship Table
CABLE RANGE
SPLICE
STRIP LENGTH
0.35 mm² to 1.50 mm²
RED
6.00 to 7.00 mm
1.00 mm² to 2.50 mm²
BLUE
6.00 to 7.00 mm
4.00 mm² to 6.00 mm²
YELLOW
9.00 to 9.50 mm
Electrical Connector Terminal Extraction
It must be noted that some electrical connector(s) have anti-backout devices which prevent the terminals from being removed from the
electrical connector. Some examples of these are shown in following illustrations. The anti-backout device must be released before
attempting to remove the terminal from the electrical connector. Some anti-backout devices require a special tip to release the device and
these have been included in the kit. Most can be released by carefully using a suitable small screwdriver.
Various types of electrical connector have seals installed internally or externally to prevent moisture ingress. These normally do not have to
be removed but make sure that they are installed when the electrical connectors are connected.
The illustrations show examples of each tip used on different types of electrical connector(s). There are a large number of different types of
electrical connector used on vehicles therefore only one example using each tip is shown. Technicians experience and judgement will dictate
which type of tip should be used for those electrical connector(s) which are not shown. Care should be exercised to avoid further damage
when removing the terminals from the electrical connector.
• NOTE: Examples of the extraction tips and anti-backout tips.
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