Jaguar XJ (X350). Manual — part 232
Brake Booster
COMPONENT LOCATION
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with the
eyes. Wash hands thoroughly after handling, as prolonged contact may cause irritation and
dermatitis. If brake fluid contacts the eyes, flush the eyes with cold water or eyewash solution and
seek medical attention. If taken internally, do not induce vomiting, seek immediate medical
attention. Failure to follow these instructions may result in personal injury.
Item
Part Number
Description
1
Brake fluid reservoir cap
2
Brake fluid level sensor
3
Brake fluid reservoir
4
Brake booster
5
Brake pedal
6
Brake vacuum sensor (3.0L and 3.5L)
7
Non return valve/vacuum supply
8
Brake master cylinder
OVERVIEW
The diaphragm-type power brake booster is self contained and is mounted on the engine side of the
bulkhead. It uses engine intake manifold vacuum and atmospheric pressure for its assistance and
utilizes a non-return valve to preserve vacuum.
Removal and installation
Brake Booster (70.50.17)
Removal
All vehicles
1 . Remove the brake master cylinder.
For additional information, refer to
Brake Master Cylinder - 3.0L/3.5L/4.2L (70.30.08)
Vehicles built up to VIN:G45703
2
.
Disconnect the brake booster pedal travel sensor and brake booster solenoid electrical
connectors.
Vehicles built from VIN:G45704
NOTE:
Vehicles with 3.0L and 3.5L engines.
3 . Disconnect the brake booster vacuum sensor electrical connector.
All vehicles
4 . Remove the brake booster retaining nut.
5
.
NOTE:
The non-return valve and vacuum pipe assembly should be removed with the brake
booster.
NOTE:
Remove and discard the brake booster/pedal box gasket.
Remove the brake booster.
Installation
1
.
NOTE:
When renewing the brake booster, the non-return valve and vacuum pipe assembly
should be installed prior to the brake booster installation.
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