Jaguar XJ (X350). Manual — part 532

Holder - Fuel Pump Pulley

310-139

Fuel Injector Remover

303-1127

Removal

1

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WARNING: Wait at least 30 seconds after the engine stops before commencing any

repair to the high pressure fuel injection system. Failure to follow this instruction may

result in personal injury.

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when

working on or near any fuel related components. Highly flammable mixtures are always

present and may ignite. Failure to follow these instructions may result in personal injury.

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all

times and always observe fuel handling precautions. Failure to follow this instruction may

result in personal injury.

WARNING: Do not carry out any repairs to the fuel injection system with the engine

running. The fuel pressure within the system can be as high as 1650 bar. Failure to follow

this instruction may result in personal injury.

CAUTION: Make sure the workshop area in which the vehicle is being worked on is

as clean and as dust free as possible. Foreign matter from work on clutches, brakes or from

machining or welding operations can contaminate the fuel system and may result in later

malfunction.

CAUTION: Always carry out the cleaning process before carrying out any repairs to

the fuel injection system components. Failure to follow this instruction may result in

foreign matter ingress to the fuel injection system.

CAUTION: Diesel fuel injection equipment is manufactured to very precise

tolerances and fine clearances. It is therefore essential that absolute cleanliness is

observed when working with these components. Always install blanking plugs to any

exposed ports.

Remove the fuel injection pump belt.

For additional information, refer to Fuel Injection Pump Belt

2 . NOTE:

Discard the camshaft rear pulley retaining bolt.

Remove the camshaft rear pulley retaining bolt.

Using the special tool, retain the camshaft rear pulley.

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3 . Remove the camshaft rear pulley.

4 . Remove the fuel injection pump pulley retaining nut.

Using the special tool, retain the fuel injection pump pulley.

Remove the fuel injection pump pulley retaining nut.

5 . Using the special tool, remove the fuel injection pump pulley.

6 . Detach the exhaust gas recirculation (EGR) coolant outlet tube.

7 . Remove the fuel injection pump belt rear cover.

8 . Remove the timing belt.

For additional information, refer to Timing Belt

9 . Remove the special tool.

1) Retain the camshaft sprocket.

2) Remove the special tool.

10 . Remove the camshaft sprocket.

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