Defender (1993+). Manual — part 119

BODY

5.

Remove caps and unscrew front seat belt fixing
bolts from 'B/C' posts.

6.

Carefully prise side trim panel cap fastener from
'B/C' posts.

7. Carefully prise

2

trim studs, from both sides,

securing headlining to body at door aperture.

8.

Carefully prise out 5 trim studs securing front
and rear headlinings to roof.

9. From both sides, pull side trim panel inwards

FRONT HEADLINING

Service repair no - 76.64.10

Remove

1.

Remove sun roof headlining finisher.

2. Remove sun visors. See this Section.

3.

Remove interior lamp. See Electrical.

4. Remove 4 retaining screws and detach both

'A'

enough to release rear corners of front

10.

Lower headlining and remove from vehicle.

NOTE: Take care not to bend the headlining on
removal and refitting.

post trims.

15. Fit side trim trim studs at ‘B/C’ posts.
16. Secure seat belts to

'B/C'

posts and tighten bolts

to

32

Nm (24 lbf.ft). Fit caps to bolts.

17.

Fit

' A

post trims.

18. Fit interior lamp. See Electrical,
19. Fit sun visors. See this Section

.

20. Fit sun roof headlining finisher.

Refit

11. With assistance, raise headlining to roof.

12.

Carefully pull side trim panel inwards, on both
sides, and slide headlining behind trim panel.

13. Position front headlining into recess of rear

headlining and secure both to roof mounting
brackets with

5 trim studs.

14. Secure both sides of front headlining to body at

door apertures with trim studs.

11

headlining.

BODY

INTERIOR

REAR

VIEW

MIRROR

SUN VISORS

Service repair no - 76.10.51

Remove

Remove

Service repair no - 76.10.17.

1.

Remove retaining screw securing mirror

2.

Slide adjustment arm up from mounting slug and

1.

Raise sun visor.

2.

Remove 2 screws and collect sun visor.

adjustment ann to mounting slug.

remove rear view mirror.

J6053

2

Ref it

3. Position sun visor and secure with 2 screws.

Refit

3. Slide mirror adjustment arm over mounting slug.
4. Secure mirror with retaining screw.

12

BODY

base.

3. Prise seat belt retaining clip from side of seat

mounting and remove trim studs.

4. Unscrew bolt and remove seat belt inertia reel

from roll-over bar mounting bracket.

5.

Remove seat belt and inertia reel assembly.

6. Unscrew bolt and washer and remove seat belt

buckle stalk from roll-over mounting bracket.

7. On the driver's side, disconnect harness plug

connector of audible warning circuit at buckle

stalk.

FRONT SEAT BELTS

Service repair no - 76.73.13

Remove

1. Remove cap and unscrew seat belt guide

bracket fixing bolt from 'B/C' post.

2. Remove 3 bolts and plain washers securing seat

belt mounting bracket to body on outside of seat

11. Secure seat belt bracket to floor on outside of

seat base and tighten bolts to 23 Nm (17 Ibf.ft).

12.

Fit seat belt retaining clip to side of seat base
and secure with trim studs.

13. Extend belt from inertia reel, secure slide bracket

to

'B/C'

post and tighten bolt to 32 Nm (24 Ibf.ft).

14. Refit fixing bolt cap.

Refit

8. Reconnect harness plug of audible warning

circuit.

9. Position stalk on roll-over bar mounting bracket

and tighten fixing bolt to 32 Nm (24 Ibf.ft).

10. Secure seat belt inertia reel to roll-over bar

mounting and tighten bolt to 32 Nm (24 Ibf.ft).

13

BODY

3.

Remove two

torx bolts, from both sides, securing

top bar

to

roof mounting.

4.

Slide top bars rearwards to disengage from main
roll-over bar assembly.

5.

Lift main roll-over bar assembly from vehicle

6.

If necessary, remove 2 torx bolts and nuts, from
both sides, and detach lower cross bar from

main roll-over bar.

EXTERIOR ROLL-OVER

BAR

Service repair no - 76.11.39

Remove

1.

Remove tom bolt, from both sides, securing top

of roll-over bar to roof mounted bar.

2.

With assistance

to

support roll-over bar at

windscreen, remove

4

torx bolts, from both

sides, securing roll-over bar to fender mounting.

10. Slide top bars into main roll-over bar, position on

roof mounting and secure with

torx bolts to 25

Nm (18 Ibf.ft)

11

.

Secure roll-over bar to both fender mountings
with

torx

bolts, Tighten to

25

Nm (18 Ibf.ft).

12. Secure top bars

to

main roll-over bar and tighten

fixing bolts to 25 Nm (18 lbf.ft).

Refit

7.

Locate lower cross bar into main roll-over bar

mounting brackets and secure with

torx bolts and

nuts to

25

Nm (18 Ibf.ft).

roll-over bar mounting brackets.

position on fenders.

8.

Ensure rubber gaskets are fitted correctly to

9.

With assistance, lift roll-over bar assembly and

14