Defender (1993+). Manual — part 88

CHASSIS AND BODY

11.

Remove the four self-tapping screws

-

two

Fitting g l a s s

12. Remove the inner and outer weather strips

each side - securing the glass lower channel.

from the door sill

15.

Fit the lift channel to the new glass if not

supplied already

fitted.

16. Insert the glass into the lower channels and

carefully push the glass up

to

the

top of the

frame.

17. Secure the lower channels with the four self-

tapping screws. Ensure that the screw heads
are screwed down firmly below the bottom

of

the channels

to prevent damage

to

the glass.

18.

Fit the door check rod and bend the end stop
back

to the closed position.

19.

Fit check stop torsion bar and secure with the

two

nuts and bolts.

20. Fit the water channel and secure

with

the

single self-tapping screw.

21.

Fit the mounting panel complete with rods and
remote control lever.

22. Connect the control rods to the latch and door

outer handle mechanism.

13.

Lower the glass down to the bottom of the

23.

Fit the door locking button and connect the

control rad.

door, lift the glass over the lower edge and

24.

Fit the window regulator.

withdraw from the door

14. Remove the lift channel from the glass, if

25. Fit the door inner and outer sill weather strips

necessary.

26.

Fit and re-seal the weather protection sheet.

27.

Fit the door trim, regulator handle, door pull
and

bezels.

28. Connect the door check rod

to

the door post.

12

REVISED:

OCT 1993

CHASSIS AND BODY

REMOVING MOUNTING PANEL DEFENDER

110

5 Slide the window regulator arm

from

the

Front doors

mounting panel channel and remove the panel
with the remote control lever and rod

Remove

1 .

Remove the door trim, window regulator, door

pull, bezels and weather protection sheet.

6. Engage the window regulator arm in the

2. Remove the four screws securing the window

regulator to the mounting panel.

7

Connect the remote control rod

to

the

latch

3.

Remove the five

screws securing the

mechanism and secure with the clip

mounting panel to the door frame.

8. .Fit the mounting panel and retain with the five

4. Release the remote control lever rod from the

screws.

latch mechanism and from the plastic clip in

9. Secure the window regulator

to

the

mounting

the mounting panel.

panel with the four screws.

10.

Raise and lower the window to check for free

movement.

1 1 .

Fit the weather protection sheet, door trim.
window regulator handle, door pull and bezels.

Fitting mounting panel

mounting panel channel.

REMOVING DOOR LOCKING BUTTON
DEFENDER

110 -

Front doors

Remove

1.

Remove the door trim regulator handle, door
pull and bezels.

2.

Peel

back sufficient

of

the weather protection

sheet

to expose the mechanism.

3.

Release the spring clip and disconnect the
operating

rod from the latch mechanism.

4. Remove the two screws and withdraw the

locking button assembly.

REVISED: OCT 1993

CHASSIS

AND BODY

Fitting locking button

Fitting regulator

5.

Secure the locking button assembly to the

6.

Insert the regulator operating arms

into

the

door with the two screws.

channels.

6

Connect the operating rod to the latch

7

Fit

and tighten the mounting panel lower

mechanism and secure with the spring clip

screws and tighten the upper screws.

7.

Re-seal the weather protection sheet and

fit

8 . Position the holes in the regulator

to line-up

the door trim, door pull. regulator handle, and

with the holes in the mounting panel and

bezels.

secure

with

the four screws.

9.

Temporally

fit

the regulator handle and check

that the glass can be raised and lowered
without tight spots.

10.

Secure the weather protection sheet with

11. Fit the door trim, regulator handle, door pull

REMOVING WINDOW REGULATOR

DEFENDER 110 - Front doors

Remove

adhesive.

1.

Remove the door trim.

and bezels.

2.

Remove the weather protection sheet.

3. Temporarily fit the handle and position the

window half open and support with a length of
timber.

mounting panel to the door and slacken the

three upper screws.

1.

Remove the door pull, regulator handle,

5.

Remove the four screws retaining the window

bezels and door trim.

regulator to the mounting panel and slide the

2.

Peel

back sufficient of the weather protection

operating arms from the channels attached to

sheet to gain access to the remote lever.

the glass and mounting panel and remove

the

3.

Release the spring clip and disconnect the

regulator.

control

rod

from the latch mechanism.

4.

Release

the control

rod

from

the plastic clip in

the mounting panel.

REMOVING REMOTE CONTROL LEVER
DEFENDER 110 - Front doors

4.

Remove the

two lower screws securing the

Remove

14

REVISED:

OCT

1993

CHASSIS

AND BODY

5. Remove the two screws securing the remote

3. Disconnect the operating

rod

from

the

handle

control lever to the mounting panel and

mechanism.

withdraw the lever and control rod.

4

Disconnect the rod from

the

locking barrel

lever.

Fitting remote control lever

5.

Remove the two screws

and

withdraw the

handle assembly.

6.

Feed the control rod into position and loosely
secure the lever to the mounting panel with

the

two

screws.

7. Connect the control

rod

to

the latch

mechanism and secure with the spring clip

8. Tighten the control lever retaining screws.

9. Secure the control rod

to

the plastic clip

in the

mounting panel.

10. Secure the weather protection sheet with

adhesive.

11.

Fit the door

trim,

regulator handle, door pull

and bezels.

REMOVING EXTERIOR DOOR HANDLE
DEFENDER 110 - Front

doors

Remove

Fitting

the handle

1

Remove the regulator handle, door pull,
bezels and door trim.

2.

To

gain access

to

the

handle mechanism,

remove the mounting panel and support the
glass

with

timber.

6. Fit

the handle to the

door

ensuring that the

two bezels are in position - flat faces towards
the door, and secure with the

two screws

7. Connect the rod

to

the handle operating lever

and secure with the spring clip.

8.

Connect the rod

to the locking barrel lever

and

retain with the spring

clip.

9.

Carry-out instructions

for fitting the mounting

panel and door trim and fittings.

REVISED: OCT

1993

15