R380 GEARBOX. Manual — part 5
MANUAL GEARBOX
12
DESCRIPTION AND OPERATION
MANUAL GEARBOX
DESCRIPTION AND OPERATION
13
TRANSFER BOX SELECTOR HOUSING - TYPE A
GEARBOX
1. Gaiter retaining bolt
2. Gaiter
3. Gaiter support plate
4. Gasket plate
5. Gaskets
6. Spring clip
7. Clevis pin
8. Circlip retaining nylon seat
9. Gear lever ball
10. Nylon seat
11. Cross shaft
12. Gear lever
13. Selector housing
14. Bushes
15. Countersunk screws
16. End cover
17. Selector fork
18. ’O’ rings
MANUAL GEARBOX
OVERHAUL
1
GEAR BOX DISMANTLE
Service repair no - 37.20.04
Clutch housing - Type A gearbox - Remove
1.
If fitted: remove and discard clips retaining
clutch release bearing pads, remove bearing
and clutch release lever, recover pads.
2. Remove 2 bolts securing release lever pivot
post, remove post.
3. Remove 6 bolts securing clutch housing to
gearbox, remove housing.
NOTE: Dowel located.
MANUAL GEARBOX
2
OVERHAUL
Clutch housing - Type B gearbox - Remove
1. Remove clutch release bearing.
2. Remove bolt securing spring clip to clutch
release lever, remove clip.
3. Remove clutch release lever.
4. Remove ’C’ clip from release lever pivot post,
discard clip.
5. Remove 6 bolts securing clutch housing to
gearbox, remove housing.
NOTE: Dowel located.
Clutch housing - Type C gearbox - Remove
1. Pull clutch release lever off pivot post, remove
lever and clutch release bearing.
2. Remove 6 bolts securing clutch housing to
gearbox, remove clutch housing.
NOTE: 2 longest bolts are fitted at dowel
locations and have plain washers under
their heads.
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