Land Rover Engine 2.0 Litre T Series. Manual — part 5
ENGINE
OVERHAUL
5
CYLINDER HEAD
Inlet manifold - remove
1. Disconnect breather pipe from inlet camshaft
cover.
2. Remove 2 bolts securing inlet manifold to
support brackets.
3. Remove bolt securing each support bracket to
camshaft cover; remove brackets.
4. Disconnect multiplug from fuel temperature
sensor.
5. Remove 2 bolts securing engine harness and
fuel pipe clips to inlet manifold
6. Remove 7 bolts and 2 nuts securing inlet
manifold to cylinder head in sequence shown,
remove manifold, discard gasket.
ENGINE
6
OVERHAUL
Exhaust manifold - remove
1. Remove 3 bolts and 2 nuts securing exhaust
manifold to cylinder head in sequence shown,
release coolant rail bracket from manifold stud;
remove exhaust manifold and discard gasket.
Cylinder head - remove
1. Remove camshaft timing belt.
2. Suitably identify each timing gear to its
appropriate camshaft.
3. Remove bolt and washer securing each timing
gear.
4. Remove tool LRT-12-060.
CAUTION: Do not rotate crankshaft or
camshafts with timing belt removed and
cylinder head fitted.
5. Remove camshaft timing gears.
6. Remove 5 bolts securing upper timing cover
backplate, remove backplate.
ENGINE
OVERHAUL
7
7. Remove 4 screws securing spark plug cover;
remove cover.
8. Disconnect HT leads from spark plugs.
9. Remove 2 screws securing HT lead plate.
10. Remove HT lead plate.
11. Remove 4 spark plugs.
12. Using sequence shown, slacken then remove
12 bolts securing inlet camshaft cover and 13
bolts securing exhaust camshaft cover.
Recover inlet manifold support brackets.
13. Remove camshaft covers, discard gaskets.
14. Using sequence shown, progressively slacken
then remove 10 bolts securing cylinder head.
15. Remove cylinder head, discard gasket.
CAUTION: Support cylinder head on
wooden blocks to prevent damaging
valves. Take great care not to damage
gasket face of head.
ENGINE
8
OVERHAUL
Camshafts end float - check
1. Check end-float of each camshaft using a DTI
gauge.
Camshaft end-float = 0.06 to 0.25 mm
If end-float exceeds limits given, repeat check
with a new camshaft, if end-float is still
excessive, a new cylinder head and camshaft
assembly must be fitted.
Camshafts - remove
1. Remove 2 bolts securing blanking plates to
camshaft carrier and cylinder head; remove
plates.
2. Using sequence shown, progressively slacken
then remove 10 bolts securing each camshaft
carrier to cylinder head; remove carriers.
NOTE: Dowel located.
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