Defender 90 NAS. Manual — part 79
76
CHASSIS AND BODY
14
REPAIR
FRONT SEAT BELTS
Service repair no - 76.73.13
Remove
1. Remove cap and unscrew seat belt guide
bracket fixing bolt from ’B/C’ post.
2. Remove 3 bolts and plain washers securing seat
belt mounting bracket to body on outside of seat
base.
3. Prise seat belt retaining clip from side of seat
mounting and remove trim studs.
4. Unscrew bolt and remove seat belt inertia reel
from roll-over bar mounting bracket.
5. Remove seat belt and inertia reel assembly.
6. Unscrew bolt and washer and remove seat belt
buckle stalk from roll-over mounting bracket.
7. On the driver’s side, disconnect harness plug
connector of audible warning circuit at buckle
stalk.
Refit
8. Reconnect harness plug of audible warning
circuit.
9. Position stalk on roll-over bar mounting bracket
and tighten fixing bolt to
32 Nm, 24 lbf ft.
10. Secure seat belt inertia reel to roll-over bar
mounting and tighten bolt to
32 Nm, 24 lbf ft.
11. Secure seat belt backet to floor on outside of
seat base and tighten bolts to
23 Nm, 17 lbf ft).
12. Fit seat belt retaining clip to side of seat base
and secure with trim studs.
13. Extend belt from inertia reel, secure slide bracket
to ’B/C’ post and tighten bolt to
32 Nm, 24 lbf ft.
14. Refit fixing bolt cap.
CHASSIS AND BODY
15
REPAIR
SIDE TRIM PANEL - HARD TOP
Service repair no - 76.13.70
Remove
1. Remove rear seat squabs.
See Rear seat
squab
2. Remove rear end trim panel.
See Rear end
trim panel - hard top
3. Prise cap from front seat belt upper guide
retaining bolt.
4. Unscrew retaining bolt and remove seat belt
from ’B/C’ post.
5. Carefully prise 2 trim studs from ’B/C’post.
6. Remove 4 bolts securing side trim panel and
forward seat support to body side.
7. Release top edge of side trim panel by striking
upwards with the hand to disengage 3 spring
clips.
8. Carefully pull trim panel rearwards to clear
interior roll-over bar.
9. Remove side trim panel from vehicle.
Refit
10. Fit new spring clips to the 3 brackets on top
edge of side trim panel.
11. Carefully pull trim panel behind interior roll-over
bar.
12. Align trim panel, ensuring it is correctly
positioned around side window.
13. Locate trim panel spring clips on inner cant rail
and press firmly down to secure top edge of trim
panel.
14. Align bosses of trim panel and forward seat
support bracket with body side fixing holes and
secure with bolts and washers. Do notfully
tighten at this stage.
15. Fit trim stud to secure bottom edge of trim panel
to ’B/C’ post.
16. Secure seat belt guide to ’B/C’ post, tighten bolt
to
32 Nm, 24 lbf/ft and fit cap.
17. Fit rear end trim panel.
See Rear end trim
panel - hard top
18. Fit rear seat squab.
See Rear seat squab
76
CHASSIS AND BODY
16
REPAIR
REAR END TRIM PANEL - HARD TOP
Service repair no - 76.13.71
Remove
1. Pull edge of rear end trim panel firmly to release
the two spring retaining clips from vertical rail at
door aperture.
2. Remove rear end trim panel.
Refit
3. Fit new spring clips to the two brackets on side
of trim panel.
4. Position outboard edge of trim panel in corner to
abut side trim panel and locate spring clips on
vertical rail.
5. Press edge of trim panel firmly to secure in
position.
REAR GRAB HANDLE - HARD TOP
Service repair no - 76.58.35
Remove
1. Carefully prise top and bottom edges of finisher
caps from grab handle and then hinge outwards
to gain access to fixing screws.
2. Remove 4 fixing screws and detach grab handle
from rear end trim panel.
Refit
3. Position grab handle on rear end trim panel and
secure with 4 fixing screws.
4. Press finisher caps over screws.
CHASSIS AND BODY
17
REPAIR
REAR END LINING - HARD TOP
Service repair no - 76.64.12
Remove
1. Remove rear end trim panel.
See Rear end
trim panel - hard top
2. Remove rear grab handles.
See Rear grab
handle - hard top
3. Carefully prise out 6 trim studs securing rear end
lining to mounting brackets.
4. Remove rear end lining.
Refit
5. Position rear end lining on mounting brackets
and secure with 6 trim studs.
6. Fit rear grab handles.
See rear grab handle -
hard top
7. Fit rear end trim panel.
See rear end trim -
hard top
TRIM CASING - TAIL DOOR
Service repair no - 76.34.09
Remove
1. Unscrew 2 bolts and remove grab handle from
rear door.
2. Remove 2 screws and detach wiper motor cover.
3. Remove 7 screws securing trim casing to door.
4. Remove 2 screws and lift wiper motor harness
cover from harness support bracket.
5. Carefully release 8 clips securing trim casing to
door.
6. Remove trim casing and collect door lock cover.
Refit
7. Position door lock cover, fit trim casing and
secure with clips.
8. Fit harness cover and secure with two screws.
9. Secure door panel with retaining screws.
10. Position wiper motor cover and secure with 2
screws.
11. Position grab handle and secure with 2 bolts.
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